大型空心焊接结构活动导叶焊接技术研发.pdfVIP

《热加工工艺》2021年8月第50卷第15期

大型空心焊接结构活动导叶焊接技术研发

宜晓平，金永红，张远松

(东方电气集团东方电机有限公司，四川德阳618000)

摘要：某大型水电站活动导叶采用空心焊接结构，其瓣体的型线尺寸大、成型精度要求高。由于该焊接结构尺寸大，

焊接量大，导致焊后易产生变形，瓣体型线尺寸很难保证。分别从结构设计、瓣体成型、空间曲面检査、焊接变形控制方面考

虑，制定了瓣体热模压成型、单截面样板及立体样板尺寸检测，合理设计接头形式、焊接顺序，增加工艺支撑、结构刚性等措

施，保证了焊后尺寸满足加工要求。该焊接技术的研发为大型零部件的整锻、整铸结构改为焊接结构提供借鉴。

关键词：空心活动导叶；热模压；曲面检査；焊接工艺

DOI:10.14158/j.cnki.1001-3814.

中图分类号：TG404文献标识码：A文章编号：1001-3814(2021)15-0123-04

ResearchofWeldingTechnologyforlargeHollowWeldedGuideVane

YIXiaoping,JINYonghong,ZHANGYuansong

(DongfangElectricMachineryCo.,Ltd.,Deyang618000,China)

AbstractT：heguidevaneofalargehydropowerstationadoptshollowweldingstructure,andtheprofilesizeofthevalve

bodyislarge,anditsmachiningprecisionishigh.Becauseoflargesizeoftheweldingstructureandlargeamountofwelding,

itiseasytoproducedeformafterwelding,andthesizeofthevalvebodyisdifficulttoguarantee.Consideringthestructure

design,valvebodyforming,spacesurfaceinspection,weldingdeformationcontrol,themeasuresofhotformingofvalvebody,

sizetestingbysinglesectionpatternandthree-dimensionalpattern,reasonabledesignofjointform,weldingsequence,

increasingtechnologicalsupportandstructuralrigidityareformulated,whichensuresthatthesizeafterweldingmeetsthe

processingrequirements.Theresearchofthisweldingtechnologyprovidesreferenceforthewholeforgingandcasting

structureoflargepartstobechangedtoweldingstructure.

Keywords：hollowguidevane;hotmoulded;surfaceinspection;weldingtechnology

活动导叶是水轮机导水机构中重要的过流部