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JOURNALOFIRON ANDSTEELRESEARCH,INTERNATIONAL.2009,16(6):17—22
TemperafureFieldforImprovingInternalQualityof
StretchedRoundBillet
QIU Ping, XIAO Hong
(Mechanica1EngineeringCollege,YanshanUniversity,Qinhuangdao066004,Hebei,China)
Abstract:Basedontherigid—plastictheory,usingacoupledthermomechanicalmodel,thestretchingprocessofaerr—
cu1arsecti0nbilletissimulatedbymeansofFEM softwareDeform-2D.Throughthedistributionofinternalstress
fieldsofstretehedroundbillet,itisfound thattheshearstressfieldisthemainfactortoinduceMannesmanns‘
effect.Thesimulati0nresultsshow thatareasonabledistributionofthetemperaturefieldmayimprovetheinternal
qualityofthecircularsectionbilletinthestretchingprocess.
Keywords:stretching;temperaturefield;Mannesmannseffect;simulation
Stretchingplaysan importantrolein determi— form一2D andtheM annesmannseffectontheinter—
ning thequalityoflargeforgings.Themainpurpose naldefectswasanalyzed.Basedon center—pressure
offorging includesthesmashofcarbide,thecorn— method (i.e.J.T.Smethod),theeffectofdifferent
pactionofincipientlooseness,theclosureofporosity temperature distributions on the quality of large
defectofingots,and therestraining ofnew crack forgingswasstudied.Itwasfoundthatthenon—uni—
source,to obtain homogeneousand compactgrain form temperaturedistributioncan reducetheinter—
forgingsm . naldefectof1argeforgings.
A betterforgingprocessforreducing internal
1 InfiuenceofTemperatureFieldonMannes-
defectsby changing boundaryconditionshasbeen
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