超声波工艺参数对Al-5％Pb凝固组织的影响.pdfVIP

超声波工艺参数对Al-5%Pb 凝固组织的影响 1,2 1 2 李军文 ，何丽娜 ，宋生海 1 江南大学 机械工程学院 超声波铸造研究室，江苏省无锡市 214122 2 辽宁工业大学 材料科学与工程学院， 辽宁省锦州市 121001 摘 要：以Al-5%Pb 合金为对象，研究了超声波工艺参数对Pb 溶质分布的影响。利用 BSE 扫描对试样进行了检测；测试了试 样的硬度及磨损性能。实验结果表明：在铸造条件下，采用超声波处理能够有效的抑制Al-Pb 合金的溶质偏析；超声波功率对 Pb 溶质分散性有直接的影响，功率过大或功率过小都达不到令人满意的分散效果；过短的处理时间达不到Pb 溶质分散的目的， 而过长的处理时间会使Pb 粒子发生聚集，只有采用合适的处理时间才能达到理想的分散效果；Pb 溶质分散得细小均匀可以有 效地提高硬度及耐磨性。 关键词：超声波；功率；处理时间；Al-5%Pb 合金；分散；BSE Effect of Ultrasonic processing Parameters on Solidification Structure of Al-5%Pb Alloy 1,2 1 2 Junwen LI , Lina HE , Shenghai SONG 1 School of Mechanical Engineering, Jiangnan University, Wuxi 214122, China 2 College of Material Science and Engineering, LiaoningUniversity of Technology, Jinzhou 121001, China Abstract: This article studied the effect of solidified structure which is caused by ultrasonic vibration parameters by using the Al-5%Pb alloys, measuring the samples by BSE and testing hardness and wearing property of samples. The results indicate ultrasonic treatment can effectively prevent solute segregation in the condition of foundry, and ultrasonic power has a direct effect on lead solute dispersibility. Oversize power and undersize power can not have the optimum effect, and the short treating time can not disperse solute. However, the long time treating time can concentrated lead particles, so the proper treating time only can reach optimum dispersed effect. Keywords: ultrasound; power; duration; Al-5%Pb alloy ; dispersion; BSE 利用高能超声波处理合金熔体可以细化金属铸锭的凝固组织，去除铸锭中的气体及改善铸锭的偏析 [1-4] [5-8] 等效果 ，并且具有绿色环保经济的效果。Al-Pb 合金作为自润滑轴承材料而被广泛地应用 ，但是， 在常规铸造情况下，由于A