660MW+超超临界汽轮机高压转子高周疲劳强度分析.pdfVIP

660MW 超超临界汽轮机高压转子高周疲劳强度分 析1 1 1 2 1 1 邬文睿 ,王炜哲 ,蒋普宁 ，刘应征 ,陈汉平 (1 上海交通大学机械与动力工程学院，上海 , 200240; 2 上海汽轮机有限公司，上海，200240) 摘要：超超临界汽轮机工作温度的升高加剧了转子的高、低周疲劳和蠕变行为，从而影响转子的使用寿命。 本文利用有限元计算方法分析了某 660MW 超超临界汽轮机高压转子高速旋转下的交变应力及相应的高周 疲劳。研究表明，该超超临界气轮机转子的高周疲劳寿命高于20 万小时的许用寿命要求，具有足够的安全 裕度。高周疲劳与蠕变耦合产生的影响有待进一步研究。 关键词：超超临界汽轮机；高压转子；高周疲劳；寿命预测； Numerical Evaluation of High Cycle Fatigue Strength of a 660MW Ultra Super-critical Turbine High-pressure Rotor 1 1 2 1* 1 WU Wen-rui , WANG Wei-zhe , JIANG Pu-ning , LIU Ying-zheng , CHEN Han-ping (1 School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240; 2 Shanghai Turbine Company, Shanghai, 200240) Abstract: The ever-increasing working condition of the steam turbines strongly aggravates the the influence of low and high cycle fatigue and creep on the involved rotors, and decreases the service life. In the present study alternating cyclic stress and high cycle fatigue of a 660MW ultra super-critical steam-turbine high-pressure rotor with high-speed rotation were analyzed by Finite Element Method. The results indicated that the high cycle fatigue life of the rotor was greatly beyond 200,000 hours, which was the lowest service life permitted, then guaranteed the safety. Further study on the interaction between high cycle fatigue and creep is to be carried out. Key words: ultra super-critical steam turbine; high-pressure rotor; high cycle fatigue; life prediction 0. 前言 随着超超临界汽轮机技术的发展，汽轮机组工作温度不断提高，高温构件的强度失效问 题越来越受到重视。高温强度失效源于构件的高温疲劳和高温蠕变，而且两者会相互影响加 速失效的发生。深入研究汽轮机构件的高温疲劳和蠕变行为至关重要。 材料在交变应力作用下会出现疲劳。疲劳寿命取决于交变应力（或应变）的幅度、交变 循环次数和工作温度。低周疲劳是在很大的交变应力幅值下经过较少的交变周数发生的疲劳 失效，汽轮机每次启动或负荷变化带来大幅度的应力变化从而造成低周疲劳寿命损失。高周 疲劳发生在应力幅值不大但交变周数极高的情况，转子旋转运动和构件振动都是造成汽轮机 1作者简