汽车变速箱试验台架结构设计 毕业设计论文.doc

汽车变速箱试验台架结构设计 中文摘要 本文介绍了汽车变速箱试验台架结构设计。侧重介绍了试验台的基本组成、各方案的比较、试验方法、机械手换档结构的设计等。 变速箱试验台是一个集机、电、液为一体的设备。试验台采用组合结构，其台架的机构部分主要包括：机座、驱动单元、机械手换档机构、被试变速器安装支架、数据采集处理和输出打印系统组成等部分组成。 汽车变速箱的性能试验评价是是汽车变速器研发过程的重要环节。变速箱综合性能试验台既可以对新型变速箱的设计定型进行考核也可以对定型变速箱出厂进行质量把关，即降低了研发成本、减少了人工劳动强度，也确保了试验的准确性。 本变速箱综合性能试验台可以对汽车变速箱的换档力、换档位移、运行可靠性、换档耐久寿命性能、变速箱同步器寿命等各方面性能进行检验,以保证变速箱质量的设备。 本文对换档机械手进行设计。机械手要求可以实现任意点的定位控制，可通过计算机对各档位位置信息的自动记录实现手工示教与自动再现，从而进行任意档位间的换档，这种换档机械手功能强，性能好，操作方便，适用范围广。本文介绍了一种新型气动式换档机械手的工作原理和设计方法。 本文中的变速箱试验台应用了计算机控制技术，对于我国自行开发和研制高性能变速箱具有十分重要的意义。 关键词：变速箱试验台；同步器；换档机械手；定位控制 Structural design of automotive gearbox test rig ABSTRACT What introduced in the article is the design of mechanical part for transmission test bench. Transmission test bench is an integrated equipment of mechanical，electric and hydraulic technologies. The mechanical part of the bench is composed of the base, the drive part, pneumatic shift manipulator, the mounting bracket of tested transmission, date acquisition and processing and the output printing system. The performance test evaluation of transmission is a important process of transmission RD. Transmission test bench can not only assess the design of new transmission, but also make sure the quality of transmission, reduce development cost, ensure the accuracy of the test. Transmission test bench can test the transfer efficiency, shift force, shift displacement, shift performance and the life of synchronizer. Nowadays, there are two types of shift manipulator: hydraulic pressure drive and atmospheric pressure drive in our country, but many original types of equipment have lots of problems, such as simple function, adjustment difficulties, poor ability to adapt and low degree of automation. So we need to re-design the shift manipulator. This article introduces the working principle and design method of a new pneumatic shift manipulator. Computer control technology is applied in the transmission test bench which has a extremely significance