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Commercial Production of Beer Essential Ingredients of Beer Malted Barley Hops Yeast Water Not required, but frequently found ingredient Starch adjuncts Corn and rice starches Making Beer:a three step process Malting Brewing Fermentation Malting Takes place in malt houses Occasionally in a brewery (Coors) Controlled germination of barley Moisture Temperature Carbon dioxide Goal Produce enzymes useful for brewing Amylases proteases Malting Soaking the grain Allow for controlled germination Maximum enzyme production Minimum enzymatic activity and plant growth Kiln drying Stop germination Stabilize malted barley Impart color and flavor Light malt, dark malt, amber malt, black patent malt Brewing Functions: Enzymatic conversion of starch to maltose, proteins to amino acids Extraction of hop flavors and aromatic compounds Sterilize maltose/aa/hop flavor solution Brewing Milling of malted barley Careful cracking of malted barley Shatter endosperm Keep husk in large pieces Adding water Controlled temperature for enzymatic action Mash Tun Mash Lautering (filtering) Mash Tun with used Mash Scraping out the used mash Used mash heading towards feedlot Sweet Wort Kettle Sweet Wort Bring to boil Add hops Extract flavors (bitter acids) and aromatic compounds Sterilizes hopped wort Fermentation Tanks Adding yeast to the fermenter Blow-off hoses on fermentation tanks Cleaning fermentation tanks Brewmaster Pat Ringe * * The mash tun is a vessel in which the milled malted barley is mixed with water And the enzymes are allowed to degrade the starches and proteins into Substrates that the yeast can utilize during fermentation These photos show the milled Malted barley being mixed with Warm water. The enzymes Convert the starch to maltose and The proteins to amino acids creating What is known as sweet wort. The sweet wort Is separted from The spent barley By a filtration step Known as Lautering. The Barley husks serve As the primary Filtering material. Here, the remaining
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