ppt课件-chapter11shieldedmetalarcweldingprinciples.pptVIP

Shielded Metal Arc Welding Principles Chapter 11 Objectives List the percentage of usage of SMAW in the industry. Name the components that make up the schematic representation of the shielded metal arc. Know the maximum arc temperature of an SMAW electrode. List the four constant current welding machines. Objectives List the common type and uses of constant current welding machines. Name the power supply ratings. Name the characteristics of the four basic types of welding machines. Choose the correct cable size based on the application. List the welder’s safety equipment. Shielded Metal Arc Welding(SMAW) Manual arc welding Heat for welding generated by electric arc established between flux-covered consumable metal rod (electrode) and work Called stick electrode welding Combustion and decomposition of electrode creases gaseous shield Protects electrode tip, weld puddle, arc, and highly heated work from atmospheric contamination Additional shielding provided by covering of molten slag (flux) SMAW Process Capability Shielded metal arc welding one of most used of various electric arc welding processes SMAW Advantages Equipment less complex, more portable and less costly Can be done indoors or outdoors, in any location and any position Electrodes available to match properties and strength of most base metals Not used for welding softer metals Not as efficient in deposition SMAW Operating Principles Sets up electric circuit Includes welding machine, work, electric cables, electrode holder and electrodes, and a work clamp Heat of electric arc brings work to be welded and consumable electrode to molten state Heat intense: as high at 9,000oF at center Welding Process Electric arc started by striking work with electrode Heat of arc melts electrode and surface of base metal Tiny globules of molten metal form on tip of electrode and transferred by arc into molten pool on work surface After weld started, arc moved along work SMAW Operating Principle Welding Power Sources Ea