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Industrial Engineering Examples Walton Hancock 1/6/2010 Examples’ Span of Time 1952 to !954 – Masters and Dr. of Engineering !954 to !956 - Lieutenant, U.S.Airforce 1956 to 1959 – Manager of Industrial Engineering and Manager of Quality Control 1959 to 1996 – Prof. of Industrial Engineering and Prof. of Hospital Administration 1.Printing Plant Lubrication Program MS in Eng. Thesis New Plant, Printing presses had 300 lubrication points. Selected lubricants, trained crews and implemented system. No bearing failures in six years Perceived as a difficult problem by management so received brownie points 2. Color Control System Color variation on supermarket shelves a major issue. Dr. of Eng. Thesis Learned color physics, designed the electronic equipment to measure color in real time, Implemented system and trained operators. Now color could be measured. Color variation decreased. Color Control System Perceived as a major contribution to printing. Published papers and thesis was published as a book. Had 52 people working for me upon graduation. Company maintained salary when drafted. 3.Production Methods classes- Ford Taught foremen about methods improvements. Final exam was presentation to Plant Manager. Average real savings was $10,000 each for 87 students plus $1,500,000 personal effort Always buy the product of who you are working for or you can get fired! 4. MTM Association Research MTM was widely used in US and Western Europe foe establishing production standards. Developed some of the systems and improved older ones. Built a special purpose computer to collect in plant human performance data. Improved MTM-1, MTM-2 and MTM-3. Systems used in US and western Europe. Approached to be Technical Director of Postal Service. Expert witness on numerous labor productivity arbitrations Human Factors Laboratory Started the Human Factors Laboratory which is now the Center for Ergonomics 5.Employee Heat Stress Allowances Car Company was designing a new foundry and