ppt课件-introductionto lean manufacturing- levinson productivity（introductionto精益生产-莱文森的生产力）.pptVIP

Introduction to Lean Manufacturing One Page Overview The purpose of lean is to remove all forms of waste from the value stream. Waste includes cycle time, labor, materials, and energy. The chief obstacle is the fact that waste often hides in plain sight, or is built into activities. Contents Benefits of Lean Manufacturing The Origins of Lean Manufacturing What Is Lean Manufacturing? Waste, Friction, or Muda Lean Manufacturing and Green Manufacturing/ ISO 14001 Some Lean Manufacturing Techniques Conclusion Benefits of Lean Manufacturing Lean manufacturing delivers an insurmountable competitive advantage over competitors who dont use it effectively. Benefits of Lean Manufacturing Lower production cost ? higher profits and wages Cost avoidance flows directly to the bottom line. Supports ISO 14001 and green manufacturing Reduction of material waste and associated disposal costs ? higher profits Shorter cycle times: make-to-order vs. make-to-stock Bottom Line and the Language of Money The first comprehensive implementation of lean manufacturing yielded: Stock appreciation of 63 percent per year, for 16 years (not counting dividends) 7.2 percent annual wage growth The next section will discuss lean manufacturings origins. The Origin of Lean Manufacturing Discussion question: Who created the Toyota Production System? The Creator of the Toyota Production System Origin of the Toyota Production System Taiichi Ohno said openly that he got the idea from Henry Fords books and the American supermarket. Fords My Life and Work (1922) describes just-in-time (JIT) and other lean concepts explicitly. Depletion of supermarket shelf stock triggers replenishment; it is a pull system like kanban or Drum-Buffer-Rope. Bottom Line Results of the TPS The Ford Motor Companys original stock grew 63% per year (not counting dividends) and 7.2% annual wage growth. Toyota recently superseded General Motors as the worlds largest automobile company. The next section will show how the TPS delivers t