Advanced Metal Processing课件Exercises Serie II.pdfVIP

Advanced Metal Processing Metalen: Mechano-Thermische Verwerking 1°) Estimate (without considering friction) as function of the roll radius, which maximum flow stress can be allowed in a rolling mill with a rolling force of 20MN, a plate width of 1m and h = 30mm en h = 20mm? 0 f What is the smallest roll radius that can be allowed? What friction coefficient would we need when the smallest roll in the previous exercise would be used? Is this value realistic? 2°) A Nb wire (bcc, Tm= 2468°C) is drawn in 3 passes: from 10mm8mm, from 8mm6.5mm and from 6.5mm5.2mm. The flow stress of the 10mm wire is 100 MPa and for the 5.2mm wire it is 380 MPa. The friction coefficient µ= 0.1 and the (half) die angle is =5° (0.0873 rad). The maximum drawing force of the pull unit is 8000 N. a) Is this drawing scheme realistic and sound? b) If a Cu wire with constitutive equation = 100 +2580.3 (MPa) is submitted to the same drawing scheme, will this be successful? c) Which drawing force do you need to draw the Cu wire in one pass from 10 to 5.2mm? d) Is this one-pass drawing scheme possible if your pulling machine would be strong enough, or do you expect other problems?
 3°) A stainless steel sheet (type AISI 304: 18Cr, 8Ni) is hot rolled at 1000°C from 30mm to 24mm. The sheet is 1000mm wide. The maximum stress during hot rolling is given by the expression: = k.(m with m = 0.3; k = 250 MPa.sec and the true strain rate. p The rolling cylinders have a radius of 350mm and a constant circumferential speed of 10 rounds/min. The maximal rolling force is 21 MN (~2100 ton). At a