CA6140车床后托架加工工艺设计及夹具设计.doc

CA6140车床后托架加工工艺设计及夹具设计 摘要 机床夹具设计是工艺装备设计中的一个重要组成部分，在整个机械加工过程中，夹具除了夹紧、固定被加工零件外，还要求保证加工零件的位置精度、提高加工生产率。本课题在设计的过程当中，深入生产实际，进行调查研究，吸取国内外先进技术，制定出合理的设计方案，在进行具体设计。 关键词： CA6140 lathe machining process design and fixture design bracket Abstract: His machine-finishing craft realizes the product design, guaranteed the product quality, saves the energy, and reduces the consumption the important method. After this topic studies the CA6140 lathe the bracket processing technological process. First through to the detail drawing analysis, understood the work piece the structural style, has been clear about the concrete specification, thus to work piece each composition surface choice appropriate processing method. Again drafts the more reasonable technological process, fully manifests the quality, the productivity and the efficient unification. Engine bed jig design is in a craft equipment design important constituent, in the entire machine-finishing process, the jig except clamps, fixes is processed outside the components, but also requests guarantee processing components position precision, enhancement processing productivity .This topic in the middle of the design process, penetrates the production reality, conducts the investigation and study, absorbs the domestic and foreign advanced technologies, formulates the reasonable design proposal, is carrying on the concrete design . Keywords: process, allowance, step size, locate the program, fixture 目 录 1 前言 1 2 CA6140车床后托架加工工艺设计 2 2.1 CA6140车床后托架的作用 2 2.2 CA6140车床后托架的结构特点和技术要求 2 2.3 CA6140车床后托架的材料和热处理 2 2.3.1 毛坯材料及热处理 2 2.3.2 毛坯的结构确定 3 2.4 工艺路线的拟定 4 2.4.1 工序的合理组合 4 2.4.2 加工阶段的划分 4 2.4.3 加工顺序的安排 5 2.4.4 工艺路线的比较 6 2.5 CA6140车床后托架的工序设计 10 2.5.1 粗基准的选择 10 2.5.2 精基准的选择 10 2.5.3 工序尺寸的确定 11 2.6 确定切削用量及基本工时（机动时间） 13 2.6.1 工序1：粗、精铣底面 14 2.6.2 工序2 粗、半精、精镗CA6140侧面三杠孔 15 2.6.3 工序3：钻顶面四孔 21 2.6.4 工序4：钻侧面两孔 24 3 专用夹具设计 26 3.1 铣平面夹具设计 26 3.1.1 研究原始质料 26 3.1.2 定位基准的选择 26 3.1.3 切削力及夹紧分析计算 27 3.1.4 误差分析与计算 28 3.1.5 夹具设计及