薄壁卡圈的冲压工艺与模具设计.doc

薄壁卡圈的工艺分析与模具设计 摘 要：首先对薄壁卡圈这个零件进行了分析，是汽车变速箱的齿轮上的薄壁卡圈，属于汽车上的重要零件；其次分析了该零件的零件图，该零件图上有一些尺寸的标注，并且标注了部分尺寸的尺寸公差，还标注了一些同心度及同轴度公差，在后面的工艺分析当中会考虑到这些要求；然后，正式开始进行模具的设计，模具的工艺分析是根据零件的形状、尺寸、结构等的要求，对零件进行整体分析，根据工艺分析确定工艺方案，选择工艺方案的时候，要考虑到各个方面的要求，包括模具设计的可行性、工艺的合理性、成本要求等，经过对各种方案的分析与比较，在保证冲裁过程正常进行的情况下，优先选择最简单合理的方案；最后就是模具的设计部分，对模具的结构与尺寸进行设计与计算，结合各标准件的标准图及尺寸，设计各非标准件，最后画出各零件图及总装配图。 关键词：薄壁卡圈；导正销；工艺孔；级进模 process analysis and die design of thin wall clip ring Abstract：First of all ,this part is the analysis of the thin wall card, and this is the gear box of the gear on the thin wall of the card, belongs to the important parts on the car, Then analysis the parts of the part drawing , there are some size marked on the part drawing , and marked by a portion size of the size tolerance , also marked wish some concentricity and coaxial degree of tolerance , these requirements will be considered in the process analysis ; Then , started for process analysis of the mold design , mold technology analysis is based on part desired shape , size and structure , according to the technical analysis to determine the process , When choosing process , considering all aspects of requirements , including the feasibility of mold design , process reasonable and the requirements on cost , through analysis and comparison of the various programs , in this case of normal circumstances punching process , choice the most simple and reasonable solution ; The last is the design of the mold , the structure and size of die design and calculation , combined with the standard drawing and size of the standard parts , design various non-standard of each piece , and finally draw the parts drawing and assembly drawing. Keywords : Thin wall clip ring ; Guide pin ; Process hole ; Progressive die . 目录 前言 1 1． 冲压件的工艺分析 2 1.1材料分析 2 1.2 结构分析 2 1.3 精度分析 2 2.工艺方案的分析与确定 4 3.确定模具总体结构方案 5 3.1 模具类型的选择 5 3.2 操作与定位方式的选择 5 3.3 卸料与出件方式的选择 5 3.4 模架类型的选择 5 4.工艺计算 6 4.1 排样设计 6 4.1.1 搭边值得确定 6 4.1.2 计算送料步距A 6 4.1.3 计算条料的宽度B 7 4.1.4 利用率的计算 8 5.冲裁力的计算