电器支架冲压工艺与模具设计.doc

电器支架冲压工艺与模具设计 摘要本本模具采用了少废排样，。 关键词： Design of the technics and mold for electrical bracket Abstract：The design for the technics and mold of electrical bracket.This article briefly introduces the developing status quo of our stamping mold, as well as the trend of the future development of the stamping mold. The mold adopts punching, blanking, bending, cutting and other technological means. Mainly for the calculation of blanking process analysis and process plan determination, workpiece layout design, main technological force, stamping equipment selection, design and calculation of the work of some parts of the mold, the main components of the design and standard parts of the selection. The design of the parts includes: the design of the parts such as the fixed plate, the unloading plate, the elastomeric components , the non-standard convex mould, the concave die insert, etc.. The standard parts of the selection contains a selection of standard mould base, a guide column, a guide sleeve, unloading screw selection and the selection of other positioning parts etc.. The mold layout using less waste material, the use of the guide pin positioning.Using the guide plate and the guide pin guide. Mass production of parts can be achieved. Keywords: Progressive dies,Stamping equipment,Punching,Bending,Cut 目 录 1 绪论 1 1.1 冷冲裁与模具设计简介 1 1.2 国内外研究进展 1 1.3 冲裁模具市场情况 1 2 冲裁件工艺性分析及冲裁方案的确定 3 2.1 冲裁件材料分析 3 2.2 冲裁件的形状和尺寸 3 2.3 冲裁件尺寸精度和表面粗糙度要求 4 2.4 冲裁件的基准标注 4 2.5 冲裁方案的确定 5 3 排样图的设计及材料利用率的计算 7 3.1 排样的设计 7 3.2 搭边的选取、条料宽度的确定 8 3.3 材料利用率的计算 10 4 冲裁工艺力的计算 12 4.1 冲裁力的计算 12 4.1.1 冲裁力的行程曲线 12 4.1.2 冲裁力的计算公式 12 4.2 压力中心计算 14 5 冲压设备的选择 17 5.1 冲压设备类型的选择 17 5.2 确定设备的规格 17 6 冲裁模工作部分设计计算 19 6.1 冲裁间隙 19 6.1.1 对冲裁件质量的影响 19 6.2 合理间隙的选用 19 6.3 模具刃口尺寸的计算 21 7 模具总体设计 25 7.1 模具类型的选择 25 7.2 确定送料方式 25 7.3 定位方式的选择 25 7.4 卸料、出件方式的选择 25 7.5 导向方式的选择 25 8 卸料零件的计算 27 8.1 橡胶的设计 27 9 主要零部件设计 29 9.1 模具材料的选择 29 9.1.1 模具材料的选择 29 9.1.2 CrWMn钢的性能 29 9.2 落料凹模设计 29 9.2.1 凹模洞口形状和尺寸 29