阀腔零件的工艺工装设计.docxVIP

阀腔零件的工艺工装设计摘要：本设计的题目是阀腔零件的工艺工装设计，即阀腔零件的机械加工工艺规程编制及专用夹具的三维实体仿真设计。阀腔零件是典型的箱体类零件，做本设计前首先对零件的结构及相关要素进行分析，对其加工工艺有一定的了解，拟定工艺路线并作出对应的加工工艺过程，并确定最终的工艺方案。根据工艺过程的要求，确定每个工步所需的加工设备及切削用量。镗孔、钻孔及铣上端面采用专用夹具，设计其专用夹具以及夹具与机床连接的各个部件。这样可以改善工人的劳动强度并获得更好的经济效益。最后对零件和夹具进行了三维实体仿真设计，能够更直观得展示出零件加工时的定位、夹紧以及夹具的使用过程。关键词：阀腔零件，工艺，工装设计The design of valve cavity parts of processAbstract：The topic is about the design of valve cavity parts of process.Namely,the valve cavity parts of mechanical process planning and three-dimensional design of special fixtures.Valve cavity is typical box-type part.Before we design of the valve cavity parts,we should analyse the structure and other elements of the parts,and learn its processing pechnology.we also should study out the crafts route and make out the machining process,and determineThe final crafts program.According to the demand of crafts program, Then,according to the requirements of card to calculate the processing equipment and cutting parameter for each step of workblank.Boring、drilling and Milling use dedicated clamp.we should design its dedicated clamp and other parts. The tongs we designed should be stable and easy to operate so as to improve the labor intensity of workers for better economic benefits.Finally,I make the three-dimensional solid simulation design of parts and clamp,so we can see the tooling process of the parts.Keywords: The valve cavity parts, process, Equipment design目录1 前言21.1 机械加工工艺规程制定21.2 机械加工工艺规程的种类31.3 制定机械加工工艺规程的资料32 零件的分析42.1 零件的作用42.2 零件的工艺分析52.3 零件的生产类型53 选择毛坯，确定毛坯尺寸，设计毛坯图73.1 选择毛坯73.2 确定毛坯尺寸74.1 基准面的选择104.1.1 粗基准的选择104.1.2 精基准的选择104.2 零件表面加工方法选择114.3 选择工艺路线115 选择加工设备、刀具量具155.1 选择加工设备155.2 选择刀具156 切削用量及基本时间的确定166.1 工序Ⅲ的切削用量及基本时间的确定166.2 工序Ⅳ切削用量及基本时间的确定176.3 工序V切削用量及基本时间的确定186.3.1 钻Φ8mm孔的切削用量及基本工时186.3.2 扩Φ18mm孔的切削用量及基本工时196.3.3 锪平Φ28mm196.4 工序Ⅵ的切削用量及基本时间的确定206.5 工序Ⅶ的切削用量及基本时间的确定206.6 工序Ⅷ的切削用量及基本时间的确定216.7 工序Ⅸ的切削用量及基本时间的确定226.8 工序Ⅹ的切削用量及基本时间的确定226.8.1 钻18mm孔的切削用量及基本工时226.8.2 扩直径19.8mm孔的切削用量及基本