拉簧钩件冲压工艺分析及模具设计.doc

拉簧钩件冲压工艺分析及模具设计 摘要：本本为，。设计浅显易懂，所学知识有个系统的学习和掌握。 首先，对拉簧构件做全面的研究。研究的内容有：结构的分析、所达到的精度、工序的安排是否合理等。；。；根据计算出凸凹模刃口尺寸和，，完成装配图以及主要零件的设计。确定和校核模具高度，选择合适的标准模架压力机，以满足实际生产的需。 关键词：，冲压工艺，模具设计 Stamping?process?for?components?of?extension?spring?and?mold?design Abstract: This design is for stamping process analysis and mould design of spring components. Based on component analysis, it can be found that components molding involves three common processes: blanking, bending and punching, which requires a design of progressive die to realize component production. The mould design should be easy to understand according to our knowledge so we can have a systematic grasp of what we’ve learned and put them into application. First, it conducted an overall study of spring components. The study contains structure analysis, available accuracy and reasonability of process arrangement. A proper layout can lower the cost; an overall calculation and analysis of mould design was made to choose a suitable solution. The process analysis and calculation include selecting a reasonable solution and process arrangement, in order to determine corresponding punching machine based on the pressure the mould needs calculated from the material. A proper gap between the punch die can improve mould durability according to the selection and calculation of mould edge.The component accuracy can be guaranteed only if the edge accuracy is ensured. In line with the gap size of punch die calculated and the mould structure, standard components are necessary to reach standardization and complete designs of assembling diagram and major components. The final step is to determine and calibrate mould height for a standard mould carrier, followed by calibration of punching machine to meet requirements for actual production. Keywords: Progressive die,Punching process, Mould design 目 录 1 前言 1 2 冲压件工艺分析 2 2.1 材料分析 2 2.2 零件结构 2 2.3 尺寸精度 3 2.4 毛坯尺寸展开 3 3 冲裁方案的确定 5 3.1 冲裁工艺方案的确定 5 4 模具总体结构的确定 6 4.1 模具类型的选择 6 4.2 送料方式的选择