教学课件SSW-8.ppt

Solid State WeldingClass 7 Instructor: LI Wen-Ya (Ph. D, Asso. Prof.) Shaanxi Key Laboratory of Friction Welding Technologies, School of Materials Science Engineering, Northwestern Polytechnical University Email: liwy@nwpu.edu.cn Tel.:QQReview Describe the process of diffusion bonding? Review List the processing parameters of DB? Pressure Temperature Holding time Important aspect: Surface cleanness (oxide films) Review Selection criterion of interlayer? Phase diagram ?? intermetallic compound Thermal expansion coefficient ? Match? Melting point of interlayer materials Lecture 8: Fundamentals of Explosion Welding -- Ultrasonic Welding Nomenclature Explosion Welding (EXW) Explosive Bonding Explode; Exploder; Explosive Ultrasonic Welding (USW) Frequency Ultrasonic acoustic vibration Schematic of EXW Introduction-process Explosion Welding (EXW) is a process where welding is accomplished by accelerating one of the components at extremely high velocity through the use of chemical explosives. This process is most commonly utilized to clad carbon steel plate with a thin layer of corrosion resistant material (e.g., stainless steel, titanium, or zirconium). Introduction-history Unlike other forms of welding such as arc welding (which was developed in the early 1800s), explosion welding was developed relatively recently, in the decades after World War II. Its origins, however, go back to World War I, when it was observed that pieces of shrapnel sticking to armor plating were not only embedding themselves, but were actually being welded to the metal. Introduction Since the extreme heat involved in other forms of welding did not play a role, it was concluded that the phenomenon was caused by the explosive forces acting on the shrapnel. These results were later duplicated in laboratory tests and, not long afterwards, the process was patented and put to use. Introduction In 1962, DuPont applied for a patent on the explosion welding proc