APQPS-detail(教材)汇.ppt

APQP先期产品品质规划程序 涂顺章 WHY APQP 为什么要APQP。 因为要一次就把产品做好。 为了能一次就把产品做好，所以必须事先做好详细的策划，将各项的人、机、料、法、环、测等给准备好。 什么时机要做APQP 新产品 我们希望新产品一开始投产就有好的结果，而不是匆促的急就章生产，是谋定而后动，是经详细的策划而产生好的结果。 产品变更时 变更时我们希望一次就变更好，各项的风险是最低的，所以此时我们必须有效策划变更的内容，一次就把事情做好。 APQP的责任 APQP所涉及的范围很广，不是一个部门就能完成，所以必须是跨部门完成。 目标的重心就是把产品做好，公司的相关部门围绕在此重心目标，通力合作，降低所有不必要的风险、成本，一次就把事情尽可能做到完美的境界。 APQP的主要阶段 有设计责任公司的主要做法 有设计责任公司的主要做法 有设计责任公司的主要做法 有设计责任公司的主要做法 没有设计责任公司的主要做法 没有设计责任公司的主要做法 没有设计责任公司的主要做法 TS 16949的要求 7.3.1.1 Multidisciplinary approach The organization shall use a multidisciplinary approach to prepare for product realization, including . development/finalization and monitoring of special characteristics, . development and review of FMEAs, including actions to reduce potential risks, and . development and review of control plans. TS 16949的要求 7.3.2.1 Product design input The organization shall identify, document and review the product design inputs requirements, including the following: customer requirements (contract review) such as special characteristics (see 7.3.2.3), identification, traceability and packaging; use of information: the organization shall have a process to deploy information gained from previous design projects, competitor analysis, supplier feedback, internal input, field data, and other relevant sources, for current and future projects of a similar nature; targets for product quality, life, reliability, durability, maintainability, timing and cost. TS 16949的要求 7.3.2.2 Manufacturing process design input The organization shall identify, document and review the manufacturing process design input requirements, including product design output data, targets for productivity, process capability and cost, customers requirements, if any, and experience from previous developments. TS 16949的要求 7.3.2.3 Special characteristics The organization shall identify special characteristics [see 7.3.3 d)] and include all special characteristics in the control plan, comply with customer-specified definitions and symbol