dp590ga热镀锌双相钢电阻点焊工艺分析及数值模拟word格式论文.docx

本文还介绍了计算机数值模拟技术用于点焊技术的发展，并简单介绍了针对电阻焊特点开发的专业有限元软件 SORPAS 的特点及其理论基 础。基于 SORPAS 软件，针对 DP590GA 热镀锌双相钢建立了描述点焊 熔核形成过程的轴对称有限元模型，并实测了 DP590GA 的多项热物理性 能参数。通过数值模拟定量揭示了热镀锌双相钢点焊过程中温度场、接 触电阻等过程量的变化规律，并计算出热镀锌双相钢点焊熔核直径、接 头区域硬度、冷却速度及焊后组织的分布特点。将模拟计算结果与实测 结果进行了比较，验证了本文所建模型和计算结果的可行性及准确性。文章还应用 SORPAS 软件模拟加预热的双脉冲焊接规范下的点焊过 程，将计算所得到的结果与 DP590GA 单脉冲规范下的点焊过程相比较， 进一步分析镀层对焊接过程中接触电阻的影响。通过拉伸实验及区域能 谱扫描分析，结果表明：对 DP590GA 热镀锌双相钢采用加预热的双脉冲 焊接规范能有效地提高其焊点接头的力学性能，增大熔核尺寸，减少熔 核中的锌元素的残留量。关键词： DP590GA 热镀锌双相钢，接头强度，熔核直径，镀层，SORPAS 软件，点焊过程，数值模拟，接触电阻Resistance Spot Welding Technology of DP590GA Hot Dip Galvanized Dual-phase Steel and Numerical SimulationABSTRACTThe hot dip galvanized dual-phase steel has high strength and good corrosion resistance as well as good punching performance. It has become the main steel used in the automobiles of light quality and high safety in the future. Resistance spot welding is the main jointing technique in the automobile manufacturing. Compared with ordinary cold-rolled steel, the appropriate welding parameters range, which includes welding current, welding time and electrode force, will change greatly because of the base metal and surface zinc coating of the high strength galvanized steel. When welding, it may cause incomplete penetration or splashing which always leads to welding defects. Therefore, the study on the weldability and welding technology of high strength galvanized steel, will have an important impact on its wide use. Numerical simulation has been a main research method in resistance spot welding since the forming process of nugget is hard to observe.The recent development of the research on the spot welding of dual phase steel is introduced in this paper. Many groups of spot welding experiments of DP590GA dual-phase steel with different welding specification are carried out. Nugget diameters and hardness distribution are measured under different combination of welding parameters, and mechanical properties of weld joint are measured by cross-tensile test and