连续cfal复合材料热压扩散结合工艺及微观组织研究-study on hot press diffusion bonding process and microstructure of continuous cfal composites.docxVIP

AbstractThe continuous Cf/Al composite has been intensively observed by researchers around the world as one of the structural materials of the highest strategic value in national defense for its high specific strength, specific modulus, expansion coefficient and designability. The wettability between C and Al is poor and the interfacial reaction between C and Al is seriously due to the ultra-high reaction temperature in liquid molding process, which causes the structure and performances Cf/Al composite are poor. In this paper, continuous Cf/Al composites were prepared by hot-pressing diffusion bonding, using aluminum foils and powders as matrix respectively, and T300 carbon fiber fabric as reinforcement. Effects of parameters on compactness, microstructure and interfacial reaction of Cf/Al composite were studied systematically. The main conclusions are as follows.The continuous Cf/Al composite reinforced by carbon fiber fabrics was prepared successful by hot pressing diffusion bonding. The aluminum and carbon fibers in the test piece were compactly organized and firmly bound at the interface without the flaws like cracks or pores.The compactness of Cf/Al composite increases as increasing of hot pressing temperature. Using aluminum foils as the matrix, the parameters for continuous Cf/Al composite by hot pressing diffusion bonding are as follows. Hot pressing temperatureis 650℃, hot pressing time is 20min, pressure is 30MPa, and the composite materialcompactness is 98.5%. Using aluminum powder as matrix, the parameters optimized by orthogonal experiments for continuous Cf/Al composite by hot pressing diffusionbonding are as follows. Hot pressing temperature is 640℃, hot pressing time is 50min,pressure is 15MPa, and the composite compactness is 98.3%. The composite with aluminum powder as the matrix is relatively more workable in thermoforming with a lower forming temperature.Using aluminum foils as matrix, when the hot pressing temperatures is lower than 650℃, test p