连铸结晶器铜板热-力耦合模拟及冷却系统研究-study on thermal-mechanical coupling simulation and cooling system of copper plate in continuous casting crystallizer.docxVIP

ATEA连铸结晶器铜板热力藕合模拟及冷却系统研究大连理工大学硕士学位论文Thermo-mechanical Coupled Simulation and Cooling System Research ofMold Copper Plate for Continuous Casting AbstractThe mold IS the most important component which iS called the“heart”of a continuous caster．During the casting process，temperature of mold copper plate especially the wide plate Can easily be distributed non-uniformly，because of the high temperature，the backflow ofmolten steel and the edge effect of the cooling function．Then，the non—uniform temperaturedistribution will result in the local stress concentration of copper plate and have an adverse impact on the working life of mold．Therefore，it’S an effective method to extend the working life of mold and improve the property of casting blank through promoting the heatsinking capacity of copper plate．For this purpose，temperature and thermal stress distributionof different copper plates were investigated by numerical simulation method in this work． And cooling system of the better copper plate was studied and modified based on the simulation results．Three-dimensional models of three copper plates were established by UG NX based onmodels which the plant provided．And the heat flux profile of copper plate hot surface Wasdetermined using an inverse method with temperatures measured in plant．This profile wasthen used for simulation to predict the temperature distribution and was adjusted until the temperatures calculated by the finite-element model at the thermocouple locations matched well with the measured ones．Based on the mathematical model and heat flux profile which determined by inversemethod，thermal-stress coupled calculation of three different copper plates was conducted using ANSYS Workbench．According to the cross·section shape and arrangement of water slot，the three different copper plates were named copper plate I，copper plate II and copperplate III．The calculation results showed that longitudinal temperature distribution trend of three copper plates was similar，b