箔板锥形零件微拉深成形工艺分析-analysis of micro-deep drawing process of foil conical parts.docxVIP

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箔板锥形零件微拉深成形工艺分析-analysis of micro-deep drawing process of foil conical parts.docx

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箔板锥形零件微拉深成形工艺分析-analysis of micro-deep drawing process of foil conical parts

AbstractLubrication plays an important role in the micro-forming technology, but the traditional lubrication methods are largely restricted due to the existence of tribology size effect produced by the miniaturization of specimen size. Mold surface modification technology provides a completely new lubrication method for micro-forming technology. Diamond-like carbon film (DLC film) has advantages such as low friction coefficient and good wear resistance etc. so it has broad prospects in the mold surface modification. However, the DLC film prepared through traditional methods has low capacity binding to the substrate, it has great importance to improve the ability of DLC film binding to the substrate and research the lubrication conditions fitting for Foil Micro-forming.Transition layer DLC films was deposited on Si surface with a voltage of 20kV by plasma ions implantation, then with the changing sputtering voltage, the surface of DLC films were prepared on the basis of the transition layer membrane, which constituted the DLC functionally graded film (referred to DLC film). In this paper 10kV, 13.5kV, 16.5kV and 20kV were chosen as sputtering voltages to prepare DLC films. The properties analysis of thin films was studied by atomic force microscopy, Raman spectroscopy, scratch test and nano-indentation test.The results showed that the results showed that with increasing sputtering voltage, the graphitization of the DLC films increased, and when the surface film sputtering voltage was 13.5kV, the DLC film particles arranged in neat rows, with a low friction coefficient and high intensity, had good overall performance.With the tensile test the wear failure mechanism of DLC film was studied under the conditions of lubrication and plastic deformation. The results showed that, compared with without lubrication, when use the DLC film lubrication, the friction coefficient between the specimen and the indenter was significantly reduced, in the experimental process, the DLC f