颗粒阻尼铣刀减振分析与试验分析-vibration reduction analysis and experimental analysis of particle damping milling cutter.docxVIP

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颗粒阻尼铣刀减振分析与试验分析-vibration reduction analysis and experimental analysis of particle damping milling cutter.docx

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颗粒阻尼铣刀减振分析与试验分析-vibration reduction analysis and experimental analysis of particle damping milling cutter

Vibration Analysis and Experimental Research of Particle Damping Milling CutterAbstractDue to the high machining efficiency, milling has been widely used in the machinery manufacturing. However, milling is the intermittent cutting process, so the vibration phenomenon is more complex. Cutting tools vibration is inevitable by the cutting force affection in the cutting process. In the case with certain conditions will produce chatter, chatter can reduce machining precision, increase the fatigue and wear of cutting tools, even damage cutting tools and the machining can not be continue in the end.Particle damping technology use the particle frictions and collisions with each other and with the enclosure to cost the energy of vibrating structures and prevent the vibration of structures. According to the mechanism of particle damping technology, to design a particle damping milling cutter in this thesis. Using the frictions and collisions between particles which are filled in the milling cutter cavity to cost the energy and prevent vibration of milling cutter. The main content is as follows:Introducing the reasons of causing vibration in the machining process and the methods of controlling vibration. The material of milling cutter was selected. The dynamic model of ordinary milling cutter and particle damping milling cutter was established. The influence of damping ration on the amplitude of milling cutter was analyzed. The cavity of milling cutter was designed. The characteristics of the models and static stiffness of two kinds of milling cutter was analyzed, then its natural frequency was got respectively.The property of particle materials was introduce, such as basic features 、 static andvibration properties. The DEM was introduced and the model of DEM was established. The normal force, shear force and rotational torque of particle contact was analyzed theoretically.The mechanism of friction and cost energy of particle was introduced.The theory model of particle collisi