安全箱产品开发及注塑成型工艺分析-product development and injection molding process analysis of safety box.docxVIP

AbstractPlasticsafetyprotectioncase(hereinafterreferredtosafetycase)isahigh-gradepackage,currentlyhasbeenwidelyutilizedinindustrial,military,firefighting,photographyandscientificexplorationandotherfields.Butthereisabiggapbetweenthedomesticsafetycasesandtheforeigneronesintheaspectsofmaterials,structuredesignandinjectionmoldingprocess.Itisimportanttostudyonthematerials,structuredesignandplasticinjectionmoldingprocessofthesafetycase.Thefunctionalrequirements,usabilityandformingpropertyofsafetycaseistakenasthestartingpoint,andthenchosenpolypropyleneastherawmaterial.Thematerialmodificationexperimentisfinishedbyfillingmodificationmethod,inordertoimprovethemechanicalpropertiesofthesafetycase.Theresultsshowthatthepropertiesarebetterthansimilardomesticproductssignificantlyandclosetotheimportproducts,itispreferredtomeettherequirementsofproductionandusability.Accordingtothestructuredesignprincipleofplasticpartsandthestructureandformingcharacteristicsofthesafetycase,completedthedesignofasafetycase;thedropsimulationisperformedtoverifydesignreliabilityofsafetycasebasedonthesoftHypermesh,ANSYS/LS-DYNAandLS-PREPOST.Selectedbottom(thelargestandthemostcomplexpartofthesafetycase)astheresearchobject.ThenumericalsimulationanalysismodelofsafetycaseisfinishedbythesoftwareAMI;Tokenthemediumtemperatureandthepipetemperatureastargettoestablishthecoolingsystemofthesafetycaseinjectionmolding,andemphaticallyresearchtheoptimizationdesignofthegatingsystemaccordingtothenumber,distributionandcontrolofthevalvegate.Theorthogonalexperimentaldesignandnumericalsimulationisperformedbyusingtheprocessparameterssuchasmoldtemperature,melttemperature,injectionrate,packingpressureandpackingtime,withthegreatestsinkindexandthemaximumwarpageastheoptimizationobjective.Theresultsrevealtheeffectregularandsignificantlyofeachprocessparametersonsafetycasemolding.Thedegreeofinfluenceonthemaximumsinkindexasfollows:melttemperature,packingtime,injectionrate,packingpressureandmoldtemperature;thedegreeofinfluenceonthemaximumw