汽车用14.9级高强度螺栓的开发及性能研究-development and performance study of 14.9 grade high strength bolts for automobiles.docx

1440MPa～1500MPa范围内，同时获得较为理想的其它力学性能。螺栓实物的常规力学性能试验、室温蠕变试验、疲劳性能试验、拧紧特性试验、环境腐蚀与延迟断裂试验等各项研究表明，试制14.9级螺栓的性能优良，其疲劳强度比42CrMo钢制造的相同尺寸的12.9级螺栓提高47.7%，耐环境腐蚀和延迟断裂性能亦优于12.9级螺栓。试制的14.9级螺栓还顺利通过了发动机可靠性台架试验及小批量装机后的道路试验，进一步表明其作为发动机关键螺栓在汽车上应用是可行的。关键词：高强度螺栓，延迟断裂，疲劳性能，力学性能，汽车发动机DEVELOPMENTOFCLASS14.9BOLTFORAUTOMOTIVEINDUSTRYANDSTUDYONITSPROPERTIESABSTRACTAnincreasinglyurgenttaskforautomotiveindustryistoreducetheweightandenergyconsumptionofautomobile.Furtherstrengthimprovementofhigh-strengthboltcouldbenefitnotonlytheweightreductionofboltitself,butalsotheweightreductionofboltedpartsandeventheentireautomobile.Withthisbackground,someconcentrativeresearchesonautomotivehigh-strengthboltsteelandbolthavebeentakeninindustrialdevelopedcountriesinrecentyears,andaseriesofultra-high-strengthboltsteelsandboltshavebeendeveloped.Therefore,itissignificanttoresearchultra-high-strengthboltsteelandtodevelopboltwithhigherstrength.BasedonthepreviousresearchesonADF1steel,thispaperhasconductedstudiesasbelow:StudyingtheeffectsofheattreatmentonADF1steel’smechanicalproperties,toobtaintheoptimalheattreatmentprocessforclass14.9high-strengthbolt.TakingacomparativestudybetweenADF1steelandtraditional42CrMosteel,SCM435steelforclass12.9bolt,toreviewthefeasibilityofADF1steelforclass14.9bolt.Studyingthepropertyrequirementsofclass14.9boltandkeymanufacturingtechnologies,andtrial-manufacturingclass14.9high-strengthbolt.Studyingpropertiesofclass14.9bolt,especiallyitsfatiguepropertyanddelayed-fractureproperty,toevaluateifclass14.9boltcouldmeetthedemandsforpracticalapplication.ResultsofstudiesonheattreatmentandcomparativestudiesbetweenADF1steelandtraditionalclass12.9boltsteelsshowthatADF1steel’skeyproperties,suchasdelayedfractureproperty,fatigueproperty,notchsensitivityproperty,etc.,canallmeetthedemandsforclass14.9bolt.Therefore,trial-manufactureofclass14.9boltwithADF1steelhasbeenconducted.Andthroughstudiesonkeymanufacturingtechnologies,thereasonablemanufacturingprocesshasbeenfound.Tomanufactureclass14.9boltwithADF1steel,940℃mi