水泥稳定土拌和站称量系统分析-analysis of weighing system in cement stabilized soil mixing station.docxVIP

在公路施工建设中，水泥稳定土拌和站占据着重要地位，是拌和水泥稳定土的关键设备，其计量精度和配料精度直接决定了成品料质量的好坏。本文在分析国内外水泥稳定土拌和站发展现状和未来趋势的基础上，对计量系统的骨料系统和粉料系统进行了分析和研究。在控制算法上，介绍了常规PID控制和模糊控制的基本原理以及模糊控制的设计规则，提出将常规PID控制同模糊控制相结合的控制思路，对水泥稳定土拌和站控制系统采用自适应模糊PID控制算法，并设计了自适应模糊PID控制器。利用matlab中的simulink仿真模块研究了控制器的动态性能，对常规PID控制和自适应模糊PID控制进行对比分析，结果表明该控制算法具有很强的自适应性和鲁棒性，效果优于常规PID控制方法，能有效抑制和消除系统过量超调和振荡。论文在配料控制系统上选择上位机IPC加下位机PLC的控制模式，上位机负责监控管理，PLC负责现场数据的采集，上位机发送控制指令给PLC，PLC将现场运行状态通过通信网络传输给上位机，上位机和PLC之间通信采用PROFIBUS-DP现场总线通信技术。其中，上位机作为控制系统主站，SiemensS7-200系列作为控制系统从站，并用SIMATICSTEP-7-Micro/WIN4.0对下位机PLC程序进行了设计。结果表明，该系统能保证水泥稳定土拌和站具有良好的计量精度、配料精度和稳定性。关键词：水泥稳定土拌和站，模糊控制，PID控制，现场总线，PLCIntheconstructionofhighway,cementstabilizedsoilmixingplantoccupiesanimportantposition,isthekeyequipmentofthemixingcementstabilizedsoil,itsmeasuringaccuracyandbatchingaccuracydirectlydeterminethequalityofthefinishedmaterial.Basingontheanalysisofdomesticandforeigncementstabilizedsoilmixingplantdevelopmentstatusandfuturetrends,thispaperanalyzesandstudiesthemeasurementofaggregateandpowdersystem.Oncontrolalgorithm,thispaperintroducesthebasicprincipleoftheconventionalPIDcontrolandfuzzycontrol,designthefuzzycontrolrules.ThecontrolmethodcombinesconventionalPIDwithfuzzyPID.ThecontrolsystemofthecementstabilizedsoilmixingplantuseadaptivefuzzyPIDcontrolalgorithm,anddesigntheadaptivefuzzyPIDcontroller.ThedynamicperformanceofthecontrollerusetheSimulinksimulationmoduleinmatlab,bythecontrastiveanalysisoftheconventionalPIDwithadaptivefuzzyPID,theresultshowsthatthecontrolalgorithmisadaptiveandrobust,theeffectofadaptivefuzzyPIDisbetterthantheconventionalPIDcontrolmethod,whichcaneffectivelyrestrainandeliminateexcessiveovershootandoscillationinsystem.Inthispaper,batchingcontrolsystemchoosethehostcomputerIPCandlowermachinePLC,thehostcomputerisresponsibleformonitoringandmanagement,thePLCisresponsibleforfielddatacollection,thehostcomputersendscommandstocontrolthePLC,thePLCwillbethescenerunningstatethroughthecommunicationnetworktransmissiontothehostcomputerandPLCbyPROFIBUS-DPfieldbuscomm