S公司冲压与清洗车间单元生产方式应用研究-工商管理专业论文.docxVIP

中文摘要 科技的快速发展，提升了生产力。产品种类日益增多，个性化定制需求越来 越强烈，产品生命周期日渐缩短，产品交货期也越来越短，但是客户需求的生产 批量却越来越小，这值得那些习惯于追求传统大批量生产和规模经济效益的企业 深思。大家急需一种可以应对多品种小批量、成本低、交期短的生产模式。 单元生产方式，是一种新的生产模式，被越来越多的人研究和尝试。它具有 交期短、成本低、设备投资规模小、弹性高、可适应多品种小批量生产的特点。 本文以 S 公司冲压与清洗车间为背景，从实际生产现状出发，对其进行单元 生产改造。 首先，本文介绍了单元生产的起源及发展、分类方式、自身特点和优缺点。 同时，对流水线生产方式和单元生产方式进行比较，分析单元生产方式的局限性 和适用范围。 其次，根据 S 公司冲压与清洗车间的生产实际状况，对其进行单元生产改造； 详细讲述了实施单元生产的步骤及方法、采用的相关配套制度。使 S 公司达到了 节省人力、降低成本，减少库存，缩短生产周期和交期，提高生产柔性的改善效 果，并且使 S 公司可以灵活应对多品种小批量的生产方式，及时满足客户需求， 快速响应市场变化。 再次，利用质量功能展开（QFD）的基本原理构建了单元生产评价体系。 最后，总结论文的研究过程及意义，展望今后需要进一步研究的内容。 关键词：单元生产，多品种小批量，生产柔性，质量功能展开 ABSTRACT High development pace of science and technology leads to productivity going forward. As various products diversify, more and more customized demand comes into being, life cycle and the handover lead time of the products become shorter and shorter as well, while the production batch which customers request goes smaller and smaller, which is worth making a deep think for those enterprises used to going in for traditional mass production and scale economy. As a result, some kind of production mode with unique qualities, such as multi-variety, small batch, low cost and shorter lead time, is absolutely needed. Cell production is a new mode which is popularly studied and tried. It has such good advantages like shorter lead time, lower cost, and less equipment investment, and higher flexibility, which can be adapted to multi-variety and small batch production. In the background of the stamping and washing workshop of S manufacturer, based on its current production status ， this thesis will focus on study and reconstruction with cell production. Firstly, the origin and development of cell production, as well as classification mode and its own characteristics, including advantages and disadvantages, is introduced in the thesis. Meanwhile, it has compared the stream line production with cell production, then analyzed the limitation and application scope of cell production. Secondl