篮式砂磨机在陶瓷制浆中研磨分析.docVIP

篮式砂磨机在陶瓷制浆中研磨分析 　　摘 要:针对中国现在的陶瓷企业,尤其是工业陶瓷企业大多采用了已经过了粗选、粉磨等加工处理的陶瓷原料,陶瓷制浆工艺则由原来的粉磨为主的工艺转到了以分散为主的工艺的特征,提出了以篮式砂磨机为主体设备的陶瓷制浆方案。本文用SMA-0.75型实验室用篮式砂磨机进行了大量的α-Al2O3粉末的研磨工艺实验,用激光粒度分析仪、环境扫描电子显微镜表征了所研磨物料的粒度分布、形貌特征,从理论上分析了篮式砂磨机制备陶瓷浆料(α-Al2O3浆)过程中原料粒度分布与研磨时间、研磨体尺寸、研磨速度间的关系,获得了用篮式砂磨机研磨陶瓷原料的理想工艺条件, 当采用直径为2.2mm ZrO2研磨珠,研磨转速为2500±10rpm,α-Al2O3粉末颗粒粒径下降效率最明显, 物料研磨1h后,D50粒径达到1μm。 　　关键词:浆料;颗粒尺寸;研磨 　　中图分类号: TQ174.4+9 文献标识码:A 　　 　　Grinding Analysis of Ceramic Slurry Preparation with Basket Sand Mill 　　Yuping LiBin YangJunchi LiXuejiao Yang 　　Abstract: In the ceramic industry of China, a large mount of ceramic manufacturers have preselected and fine-grinded the raw materials before application in the production process. Hence, instead of breakage function, the dispersion ability of the slurry preparation equipment begins to play a key role to influence the ceramic slurry preparation efficiency. A new method to prepare the ceramic slurry with basket sand mill is promoted. In this work, α-Al2O3 powders for making ceramic slurry with basket sand mill was tested and analyzed. Laser particle analyzer and quanta 200 (FEI) are used to characterize the particle size distribution and microscopy, respectively. Furthermore, the authors study the relationship among the particle size, grinding time, grinding body diameter and stirrer speed experimentally and theoretically in the ceramic slurry (α-Al2O3) preparation process. The most drastic decrease of α-Al2O3 particle size is produced by optimal grinding parameters combination of ZrO2 grinding bead #61542;2.2mm with stirrer speed 2500±10rpm, and D50 reaches 1μm after the particles are grinded for 1h. 　　Keywords: slurry; particle size; grinding 　　 　　制浆是陶瓷生产的重要环节,浆料的质量及制浆工效关系到企业的生产。现有的以球磨机为主体的陶瓷制浆系统,是针对粗加工或未加工的天然原#61472;料设计的。针对现在陶瓷企业,尤其是工业陶瓷企业中,所用的原料都已经过了加工,制浆的过程已由原来的粉磨为主,转变为了混合为主。因此,设计新的制浆工艺,寻找、研发新的设备,对提高陶瓷制浆的工效及提高陶瓷的生产效率具有重要的意义。 　　就研磨来说,可从两个方面入手提高其工效:一是增大研磨体的动能,二是提高物料间及物料与研磨体间的有效碰撞。而以上两个方面,对物料的混合也同样重要。 　　提高研磨体的运动速度是提高其动能及有效碰撞的最好方式。球磨机的正常