超音速等离子喷涂层接触疲劳性能及疲劳损伤机理研究-材料加工工程专业论文.docxVIP

超音速等离子喷涂涂层接触疲劳性能及疲劳损伤机理研究 STUDY ON CONTACT FATIGUE PERFORMANCE AND FATIGUE DAMAGE MECHANISM OF COATINGS PRE PARED BY SUPERSONIC PLASMA SPRAYING ABSTRACT The aim of this paper was to address the contact fatigue performance and fatigue damage mechanism of NiCrBSi and NiCr/Cr3C2 coatings prepared by supersonic plasma spraying. The NiCrBSi alloy coating and The NiCr-Cr3C2 metal-ceramic coating were deposited on steel (AISI 1045) substrates using supersonic plasma spraying technique; Scanning electronic microscope (SEM), X-ray stress determinator, micro-hardness instrument and nano-indentation tester were used to investigate the morphologies, the residual stress, micro-hardness and mechanical properties of the coatings, respectively; The porosity of coating was measured with Gray-Law; Rolling contact fatigue (RCF) life of the coating was investigated using a ball-on-disc tester; Weibull distribution failure probability map and accelerated life mode were use to characterize the RCF life of coatings. The typical fatigue failure modes of coating were summarized, failure mechanism was discussed as well. The results showed that: (1) Micro-defects in the coating were mainly composed of micro-pores and micro-cracks. The failure modes of coating were mainly spalling failure when content of micro-defects in coating was low. Interfacial delimitation failure became the major failure mode when coating contained more micro-defects and lower bond strength. Probability of surface abrasion failure increased when the pore size of coating was large. (2) The Fan-Montfort hypothesis testing was used to prove that the RCF life of coating accords with Weibull distribution. Map of Weibull distribution failure probability was plotted as well. And the failure probability of random cycle was achieved by this Weibull plot under identical work condition. (3) Accelerated fatigue life model of NiCr-Cr3C2 coating was obtaine. And the RCF life of coating under different loads