三维曲面五轴宽行加工铣削力预报微机电工程专业论文.docxVIP

三维曲面五轴宽行加工铣削力预报Prediction 三维曲面五轴宽行加工铣削力预报 Prediction of the Cutting Force in Five-axis Flat End Milling Wide Strip Machining of Sculptured Surfaces Abstract With the development and application of the advanced CNC machine tools，especially five-axis CNC machining centers．as well嬲the innovation of complex surface processing methods，the method offive—axis fiat end milling wide strip machining ofcomplex surfaces has become a trend，which improve processing efficiency in actual production．During complex surface milling，milling force is an important physical parameter，which is directly related to milling vibration，curing deformation,cutting heat and surface quality，and indirectly affects the machining accuracy ofthe workpiece and the cost ofproduction．Therefore it requires deep study of prediction of the curing force in five—axis flat end milling wide strip machining of sculptured surfaces，establishing the appropriate milling force prediction model，which has important theoretical and practical significance．This paper focus on the prediction of the curing force in flat end milling wide strip machining of sculptured surfaces，especially the study of curer workpiece engagement(CWE)，the effective cutting edge interval and the milling force model．The following are the contents： 1)A suitable curer engagement model is presented in this paper．For the changing of CWE of machining．the curved surface machining is considered弱a series of inclined surface machining，which is based on the differential discrete thinking．The workpiece coordinate system，inclined plane coordinates and the tool coordinate system are established．Also based on the idea of differential，the curing depth is considered as a superposition of many curing slice．And then the analytic cutter engagement model is established by getting the geometric information of CWE on each thin layer．Finally，by analyzing the movement geometric information of machining tool axis and surface processing，the CWE semi-analytic model is establ