基于CFD的超声空化对抛光介质运动影响的研究-机械工程专业论文.docxVIP

I II 基于 CFD 的超声空化对抛光介质运动影响的研究 中空化作用的强弱，这些参数的合理范围值以及它们之间的交互影响可以依据 DOE 设计的正交试验而获得。 关键词：超声抛光；超声空化；数值模拟；实验设计  作 者：吕婷 指导老师：李艺 Studies on polishing media movement affected by ultrasonic cavitation based on CFD Studies on polishing media movement affected by ultrasonic cavitation based on CFD Abstract With the extensive application of modern mold industry, stiff market competition and continuously growing demand for improved product performance has led to increasingly precise surface treatment for molds. Polishing process is a vital process in the mold manufacturing and directly results in product performance. Many materials possess properties like high strength and stiffness at elevated temperatures, extreme hardness, high brittleness, high corrosion and oxidation resistance, chemical inertness et al. Although these properties would bring about superior product performance, their precise shaping or machining can be difficult. The primary machining of a mold, especially a mold with shaped cavity is mostly relied on conventional grinding. The quality of mold products is determined by handwork of operators. Consequently, the process results in not well accepted concerning the reliability of the polished surface, degradation of some useful properties and low efficiency. As a result, an effective automated polishing process is desired to fulfill complex curved surfaces, grooves and blind holes polishing so as to improve polishing efficiency and acquire reliable product quality. This dissertation will study the basic theory in a novel polishing process for dies and molds termed ultrasonic polishing. Ultrasonic cavitation generated by high-frequency ultrasonic transducer is investigated by theoretical analysis and numerical simulation. The complex and microscopic phenomena in ultrasonic polishing, including the distribution of acoustic pressure field and vapor fraction, microscopic abrasive movement and the impact of each factor on ultrasonic cavitation are all difficult