胶管阀疲劳失效分析及其试验装置设计-机械工程专业论文.docxVIP

华中科技大学硕士学位论文 华 中 科 技 大 学 硕 士 学 位 论 文 II II Abstract Pinch valve is one of the key devices of the casting system. Speed and amount of the falling material can be controled by real-time adjustment of the opening degree of pinch valve. Rubber hose is the principle factor that influence the work of pinch valve. In the production, hose break will not only affect the normal production, but also cause serious safety accidents. The fatigue failure is the main cause of hose breakage. Thus in this research, the rubber hose is considered as the research object, and an analysis is taken on the main elements of structure improvement, pinching property and fatigue failure . Firstly, dificiency is pointed out by analysing the practical application of pinch valve. Mooney-Rivlin constitutive model of phenomenological theory is chosen as the analysis model of rubber hose. Parameters of Mooney-Rivlin model are rapidly figured out by hardness method. Then, the large deformation finite element model of rubber hose is established by ANSYS. The stress and strain date is figured out when rubber hose is completely closed. After that, the improvement structure of rubber hose is obtained by comparing the stress and strain data of different thickness, different cone length of rubber hose. Secondly, the equivalent stress is calculated from data of three directions of principle stress when rubber hose is completely closed. The fatigue life of rubber hose is comprised of formation and propagation of the crack. The initial length of the crack is numbered as 20 micron. Rubber hose is considered as fatigue failure when the crack has extended to 3 millimetre. Then, the fatigue life of hose can be predicted by strain energy release rate which calculated from data of equivalent stress. Finally, the fatigue failure test platform is established. Rubber hose damage is estimated by gaseous diffusion.Carbon dioxide is used as the detection gas. Inner cavity of pinch valve is air and external cavity of pinch