空调器室外风机IPM模块热阻测试.PDFVIP

空调器室外风机IPM 模块热阻测试 毕晓猛，冯宇翔，江雪晨，张土明，苏宇泉 （广东美的制冷设备有限公司，广东佛山 528311 ） (Tel: 0757 Email: xiaomeng.bi@) 摘要：本文利用结构函数理论，对空调器室外风机IPM 模块的结壳热阻进行测试，测得IPM 模块上桥U 相IGBT 处结壳热阻为12.38K/W。 为了改善IPM 热阻，本文通过增加IGBT 贴片区域铜箔布线面积的方法，实现了对IPM 热阻的降低，实验发现，当布线面积由2.5x2.5mm2 增大至2.8x2.8mm2 过程，IPM 模块热阻可以由12.38 K/W 降低至9.22 K/W，降低25% ，证明了该方法的有效性。 关键字：智能功率模块(IPM)、热阻、结构函数 THERMAL RESISTANCE MEASUREMENT OF IPM IN THE OUTDOOR AIR-CONDITIONER FAN Xiaomeng Bi, Yuxiang Feng, Xuecheng Jiang, Tuming Zhang, Yuquan Su (GD. Midea Air-Conditioner Equipment Co.,Ltd. Foshan Guangdong, 528311) Abstract: The theory of structure function was used to measure the IPM junction -to-case thermal resistance in the outdoor air-conditioner fan in this paper. A value of 12.38K/W is obtained for the upper-arm U phase IGBT. In order to reduce the 2 IPM thermal resistance, the copper area under the IGBT was enlarged. With the copper area increased from 2.5x2.5mm to 2 2.8x2.8mm , the thermal resistance decreased by 25% from 12.38 K/W to 9.22 K/W. By this way, it was an effective method to reduce the IPM junction -to-case thermal resistance. In order to improve the design efficiency of capillary tubes, capillary tube models are developed. The approximate integral model is a promising……… Keywords: intelligent power module (IPM), thermal resistance, structure function 1 前言 智能功率模块 （IPM ）作为变频技术的核心器件，内部集成了功率器件、HVIC 、过流过温、欠压保护等电路， 在家电产品中被广泛应用，如变频空调、冰箱、洗衣机。IPM 模块对于降低家电产品功耗、实现变频家电产品安全 可靠运行至关重要。由于IPM 内部集成度较高，功率器件导通、关断过程中发热严重，造成IPM 模块内部温升过 高，温度过高会降低IPM 模块性能，损害IPM 模块的可靠性。IPM 模块结壳热阻作为模块散热性的一个重要指标， 标志着热量由IPM 内部功率器件pn 结发热源至封装外壳传递过程中所受到的阻碍作用，为提高IPM 模块散热能力， 应当尽可能降低模块结壳热阻。IPM 模块的结壳热阻与封装架构、基板结构、封装材料热导率、内部功率模块焊接