新型HY―MAC快速导热火道墙砖研发与应用.docxVIP

新型HY-MAC快速导热火道墙砖研发与应用 摘要： 传统高铝制火道墙砖引起的高能耗，导致目前我国铝电 解行业的发展受到严重的制约?文章以提高产能、制品质量、 炉子使用寿命和降低能耗为目的，研究开发了一种新型 HY-MAC快速导热火道墙砖?通过对比试验，发现这种新型墙 砖在导热系数、耐压强度、抗弯曲和抗腐蚀能力等方面，比 传统高铝质火道墙砖有较为显著的优势.应用此新型火道墙 砖，可以减少维护成本及劳动强度，用低温、低能耗可达到 高制品质量?为下游铝电解降低成本奠定了基础，取得了明 显的经济效益. 关键词： 火道墙砖；快速导热；耐压强度；节能降耗；经济效益 中图分类号： TF 806. 1 文献标志码：A Development and Application of a New HY-MAC High-thermal-conductivity Brick for Flue Walls ZHANG Heng-hail, GAO Ying-dongl, LYU Bo2, YANG Li3, YAO Shi-huan4 (1. Shanghai Henyang Instruments Technology Co., Ltd. , Shanghai 200072, China； 2. Shenyang Aluminum Magnesium Engineering Research Institute Co. , Ltd., Shenyang 110001, China； 3. Alimunum Corporation of China Limited Qinghan Branch, Datong , Qinghai 810100 , China ； 4. Guiyang Aliminum Magnesium Design and Research Institute Co., Ltd?, Guiyang 550000, China) Abstract： The high energy consumption of traditional high alumina flue walls has seriously hampered the development of aluminum electrolytic industry of China? In order to improve the product quality and the life time and to reduce energy consumption, a new HY-MAC rapid thermal conductivity brick for a flue wall of an anode baking furnace has been developed? Through a contrast test, we found that the thermal conductivity, the compressive strength, the flexural capacity, the corrosion resistance of the new brick is significantly better those of the traditional brick.The application of the new brick can reduce maintenance cost and working strength. With the low temperature and low energy consumption of the new brick, we can improve the product quality, reduce the cost of the downstream aluminum electrolysis, and benefit economically. Key words： flue walls brick； high thermal conductivity； high compressive strength ； energy saving ； economic benefits 0前言 铝工业是国民经济和国防建设的重要支柱产业?铝用阳 极是铝电解槽的心脏，但铝用阳极亦属高耗能产业.近年来, 随着我国经济不断增长，能源消耗不断增加，导致阳极生产 成本增长幅度较大，给铝电解行业的生存和发展带来了极大 的制约和影响?而敞开式阳极焙烧炉则是决定铝用阳极产品 质量和能耗高低的最重要环节?为实现降低能耗、延长炉子 使用寿命、提高产能和提高产品质量的目的，公司自主研发 出一种新型HY-MAC快速导热火道