套筒冲孔模结构设计-毕业论文.doc

. . 摘 要 链条作为重要的机械基础件，被广泛用于动力的传递、物料的输送、重物的提升、工件的牵引以及各种链条机构及装置中。利用模具对其进行批量化生产时的质量与成本是影响链条发展的决定性因素。由于链条的破损主要以链条套筒的拉伸疲劳断裂失效为主，因而套筒是链条疲劳破坏的薄弱环节。其疲劳裂纹通常萌生于板内孔边缘的应力集中区，因此在工艺上进行合理的规划将有助于提高滚子元件的疲劳强度。本论文设计了一种落料-冲底过孔连续模，可高效地完成滚子的精冲工艺，根据链条规格的大小，其表面粗糙度一般可达到。 关键词：链条套筒 冲压模具 落料冲孔整形复合模 ABSTRACT Chain as an important basis for the mechanical parts is widely used in power transmission, materials transportation, upgrading the weight, traction and various parts of the chain of institutions and devices. As a chain-linked component of the transmission power of the main components to tensile failure mainly fatigue fracture, the roller of fatigue damage is the weak link. The fatigue crack of the roller usually initiates on the edge of the roller hole which is the area of stress concentration, in large measure to reduce the fatigue strength of the roller. Reasonable processing technology will help improve the components of the roller fatigue. The chain-processing method is commonly used punching and squeezing hole. In this paper, a flip-blanking - Piercing compound die is designed. It can effectively complete the roller technology, according to the size of the chain specifications; its general surface roughness can be achieved. Key words: Roller Die Stamping Blanking 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc233555808 第一章 概述 PAGEREF _Toc233555808 \h 1 HYPERLINK \l _Toc233555809 1.1.设计的背景及意义 PAGEREF _Toc233555809 \h 1 HYPERLINK \l _Toc233555810 1.2 国内外研究发展的现状 PAGEREF _Toc233555810 \h 1 HYPERLINK \l _Toc233555811 1.3 本文研究的重点内容 PAGEREF _Toc233555811 \h 3 HYPERLINK \l _Toc233555812 第二章 模具总体方案设计 PAGEREF _Toc233555812 \h 5 HYPERLINK \l _Toc233555813 2.1 链条的结构与分类 PAGEREF _Toc233555813 \h 5 HYPERLINK \l _Toc233555814 2.2 链条套筒冲孔工艺分析 PAGEREF _Toc233555814 \h 6 HYPERLINK \l _Toc233555815 2.3 链条套筒冲孔工艺方案的确定 PAGEREF _Toc233555815 \h 7 HYPERLINK \l _Toc233555816 2.4 链条套筒冲模结构的确定 PAGEREF _Toc233555816 \h 8 HYPERLINK \l _Toc233555817 第三章 链条套筒冲压模具结构设计 PAGEREF _Toc233555817 \h 10 H