活塞环自动检测分选仪测试系统优化研究-仪器仪表工程专业论文.docxVIP

ABSTRACT Piston ring is one of the most important components of internal combustion engine. The width of end gap and the degree of light leakage are significant parameters of piston ring that must be controlled in a certain range. The traditional manual detection method is inefficient and can’t meet the needs. It has seriously hindered the development of internal combustion engine. State Key Laboratory in Tianjin University is professional in laser/CCD detection, they have made correlative research on automatic detection. The paper has made research on optimizing the automatic inspection system of piston rings. In the three-position and parallel system of inspecting the automotive piston rings, CCD camera is unable to cover the complete piston ring in only one image. This paper rotate the camera to acquire the partial image, and calculate the degree of light leakage by mosaicking images. The introduction of slip ring solve the winding problem, camera can rotate continuously in the same direction. The paper will control the camera to rotate again if it missed images. The algorithm to calculate the width of end gap is optimized to adapt to the uncertain positon and cracked image. The train piston rings automatic inspection system is constructed by Industrial Personal Computer and touch screen and PLC. The optimized algorithm can intelligently recognize the positon and the width of end gap. Man-machine interface can display results at real time. This instrument has accept by Institute of Qishuyan and applied in industrial field. Measurement uncertainty exists in any measurement result and generates uncertain area near the specification limit. Traditionally, products are judged on the limit principle, measurement results in the uncertain area may be misjudged. The paper apply ISO/TS 14253-1 in automatic inspection and separation system to reduce the misjudgments caused by measurement uncertainty. Key words ： piston ring; light leakage; end gap; measurement unce