立式加工中心关键部件结构优化及铸造工艺设计-材料加工工程专业论文.docxVIP

华中科技 大学硕士 华 中 科 技 大 学 硕 士 学 位 论 文 华中科技 大学硕士 华 中 科 技 大 学 硕 士 学 位 论 文 PAGE IV PAGE IV III III Abstract Machine tools are the base equipment of modern manufacturing industry, which are widely and deeply applied in many kinds of industries. For a long time, the design works of machine tools are still in the stage of experience analogies and static design with excessive margins and stagnant design level. Meanwhile, the manufacturers do not pay attention to the improvements and innovations of producing process. It leads to high energy consumption sand produces various detrimental emissions. And the quality of machine tools castings cannot be improved. According to the situation, the collaborative design and optimizations of machine tools structures and casting process base on CAE method are quite necessary due to the effectiveness and convenience of virtual experiments. Furthermore, the research and development of green manufacturing process with high efficiency and low cost are especially urgent and significant. A vertical machining center was studied in this paper. The key parts were analyzed with static and dynamic parameters based on FEM software (ANSYS Workbench), including the strains and stresses distributions, the natural frequencies and the vibration modes. It was found that the deformations of these parts within the limits of the geometry accuracy checking standards for vertical machining centers, the structures stiffness meet the requirements. But both the low orders of natural frequencies of the base are low, which possibly lead to resonance. On that basis, the parametric models of the column and machine base were set up by making use of UG Modeling functions. The bidirectional data connectivity between UG and ANSYS Workbench was founded. Then a multi objective optimization of the structures was completed with Central Composite Design experiments. Response Surface Method was applied to set up the optimization models. Combining the dimensions sensitivities