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Effect of Tool Rake Angle on
Machining Vibration
Abstract:Effect of tool rake angle on cutting vibration by experiments are done at different cutting speed in machining operation, and corresponding theoretical analysis is conducted. Result indicates, amplitude of machining vibration gradually decreases with tool rake angle increasing; while rake angle γ00°, the biggest unidirection amplitude occurs at V=50~70m/min; While γ0≥0°, it is at V=160~180m/min. Moreover, quarding measures is presented on avoiding the biggest amplitude range so as to guarantee quanlity in precision machining at high speed.
Keywords: machining,vibration,amplitude,tool rake angle
In machining operation, tool character is not only decided by material, to a certain extent, it depends on resonable geometrical parameters. Tool rake angle is one of the specialest geometrical parameters, directly affects cutting zone deformation, chip morphology, chip break effection, cutting force, tool head strength and machined surface, quality it is researched by foreign scholars. Relative study points out[1]: tool rake angle also has considerable effect on machining vibration. But what is present situation about research of tool rake angle affecting machining vibration? What is the relation exsits between arke angle and amplitude of vibration at different cutting speed and what is the law ? These and others questions have not yet integrated coferences and exact data. For this reason, choose general machine tool, fairly used workpiece and tool material in experimental research on the relation between rake angle and amplitude of machining vibration at different cutting speed, and theory analysis of the result is producted, in an attempt to get relevent datas and corresponding material, and then perfect relevent theory of relation between rake angle and amplitude of vibration. This research provides theorecial basis for adopting resonable rake angle in practice, avoiding largest maplitude zone and guaranteeing qu
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