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S? Baudin, P. Ray, B.J. MacDonald? Development of a novel method of tube bending using finite element simulation, Journal of Materials Processing Technology, 2004, 153-154: 128-133. 研究聚氨酯芯棒情况下,弯管的起皱、横截面形状变化及应力应变分布。
Formed tube(b) Component Formed with Axial Loading PressureFig 1. The proposed rube bendmg process.
Formed tube
(b) Component Formed with Axial Loading Pressure
Fig 1. The proposed rube bendmg process.
The geometry of the model was easily developed using the ANSYS pre-processing tools. In this case simulations were carried out to produce a 90 bend in a straight tube of inner diameter 37.6 mm, outer diameter 40mm and length 140 mm. The die had an inner radius of 40mm and a die bend radius of 70 mm. The outer diameter of the urethane rod was 37.6mm and its length was 140 mm. The meshed die, tube and rod geometrys are shown in Fig? 2.
.212E ?03 .043074 ? 087736 ? 131408 ? 17526.022093 .100017 .133370 ? 1071Stress (GPa)? Nodal Solution.oawz .97991 ?
.212E ?03 .043074 ? 087736 ? 131408 ? 17526
.022093 .100017 .133370 ? 1071
Stress (GPa)? Nodal Solution
.oawz .97991 ? U^V9l ? 22*
(c) Zoom seciion fof the lensiled area (d) Zoom section of (he compressed area五萨礼观广%^加Strai(GPnFig 5. Cross section at the from edge of the tube: \bn Nhses stressNO3AL SOLUTIONSTEP=tSUB - LOO/EKPAMOED MQV (A VO | OMX 148.844 5MM Z.5B9E-93SMX -?2A0?,4.04713 ? 093711 ? 140272 .186834f 070431 ?163553 ? 2101NODAL SOLUTION
(c) Zoom seciion fof the lensiled area (d) Zoom section of (he compressed area
五萨礼观广%^加Strai(GPn
Fig 5. Cross section at the from edge of the tube: \bn Nhses stress
NO3AL SOLUTION
STEP=t
SUB - LOO
/EKPAMOED MQV (A VO | OMX 148.844 5MM Z.5B9E-93
SMX -?2A0?,4
.04713 ? 093711 ? 140272 .186834
f 070431 ?163553 ? 2101
NODAL SOLUTION
ST SUU =100
TIMk?4.K /FXPAMDFD MQV (AVG) DMX ^141.844 SNN 二39.8
SMX ?.210114
Fig 8 Distnbution of Von Mises stress in the formed tube
NODAL SOLUTION
STEPsl UB =100 I1ME=4.95 /FXPANDFD CPPLCQV (AVG) DMX 148.844 SMN 8.412E-03 SMX = 703100
AN
NODAL SO
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