消失模铸造工艺论文.doc

机械制造系消失模铸造工艺论文 PAGE 1 北京电子科技职业学院 Beijing Electronic Science and Technology Vocational College 先进制造技术（论文） 设计题目 消失模铸造工艺 学 院 机械工程学院 系 部 机械制造系 专 业 机械制造及自动化 班 级 11机械制造2班 姓 名 韩立阳 石丽红 王亚丽 指导教师 龚老师 2013年 10月 消失模铸造工艺 一 摘要 “消失模铸造” 又称“气化模造型”、“泡沫聚苯乙烯塑料模铸造”“实型铸造”或“无型腔铸造”等。这种铸造方法的实质是采用泡沫聚苯乙烯塑料代替普通模样，造好型后不取出模样就浇入金属液，在灼热液体金属的热作用下，泡沫塑料模气化、燃烧而消失，金属液取代了原来泡沫塑料模所占据的空间位置，冷却凝固后即可获得所需要的铸件。本文由浅入深，图文并茂，对消失模铸造工艺进行了全面的讲述，目的是紧跟国内外研究现状及发展趋势，结合我国国内企业的具体情况，不断完善消失模铸造工艺，为模具行业的发展作出自已的贡献。 关键词：消失模铸造 无型腔造型 气化 取代 凝固 二 目录 一 摘要·····································································2 二 目录·····································································3 三 研究背景·································································4 四 消失模铸造工艺···························································6 4.1消失模的制造··························································6 4.1.1 可发性聚苯乙烯珠粒的制取···········································7 4.1.2 预发泡·····························································7 4.1.3 熟化······························································7 4.1.4 成型······························································7 4.2 模型组合成簇························································8 4.3模型涂层······························································8 4.3.1 涂层的作用·························································8 4.3.2对涂料的要求························································8 4.3.3消失模铸造的涂料····················································8 4.4造型··································································9 4.4.1砂床制备····························································9 4.4.2放置EPS模型并填沙··················································9 4.4.4密封定型····························································9 4.5浇注置换·····························································10 4.6冷却清理···················