品质管理-DFM Concept英文.pptVIP

Product Quality level definition Production line integration Process material definition Production line characterization DFM guidelines Supplier capability guidelines Supplier selection Supplier audits and evaluation TPM Process material definition DFM guidelines In-house system staff training Equipment Tools Knowledge Management Material Supplies Development, Maintenance Improvement of DFM Performance Evaluation 33 Class 1 Class 2 etc. CAD SYSTEM REQUIREMENT DESIGN RULES HIGHLY RELATED TO MANUFACTURING CAPABILITY, REQUIRE LEANING EXPERIENCE TO STANDARDIZE A ROBUST DESIGN. AND COPE UP WITH THE FAST DEVELOPING TECHNOLOGY. . . . . . PROCESS SELECTED ETC. System should reflect these and has customization ability ! Change guidelines ! 34 35 Flexibility ? Or Stability ? 36 Automation Flexibility Production Cost Equipment trends - Complexity ( m/c price, maintenance, reliability, repair, spare inventory cost ). - Production rate. - Change over losses. - Utilization. FLEXIBILITY COSTS Flexibility usually obtained at a cost ! Cost factors 37 Automation Flexibility Production Cost level of Standardization Standardization gives same output with lower cost ! Constraints : - Technological. - Performance demand. - Experience and knowledge. - Awareness and way of working. THE CONTROLLABLE - STANDARDIZATION 38 OTHER BENEFITS FROM STANDARDIZATION Lower training cost. Shorter time-to-market. Higher reliability - use of proven technology. It gain consistency and provides a platform for quality control and improvement. 39 Automation Flexibility Production Cost level of Standardization PCB design guidelines components selection guidelines and process 2 KEY COMPONENTS 40 41 BASIS FOR DESIGN STANDARDIZATION COST EFFECTIVENESS. COMMON SENSE. MANUFACTURING CAPABILITY. TECHNOLOGY CONSTRAINT. PRACTICAL EXPERIENCE. 42 SMT r