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AN3105 Application note
48 V - 130 W high efficiency converter with PFC for LED street lighting applications - European version
1 Introduction
Nowadays, LEDs are becoming ever more popular, thanks to their particular characteristics,
such as high efficiency and long life, and therefore they are pushing the innovation of current
lamp types and strongly contributing to reducing the energy consumption for internal or
external lighting. This is also the case in street lighting applications, where higher efficiency
and long life are vital for reducing costs.
For these reasons a street lighting power supply designed to power an LED lamp must have
high efficiency and at least a similar lifetime, in order to guarantee the maintenance free
operation required by these kinds of applications.
This application note describes the characteristics and features of a 130 W demonstration
board (EVL130W-SL-EU), tailored on an LED power supply specification for street lighting.
The circuit is composed of two stages; a front-end PFC using the L6562AT and an LLC
resonant converter based on the L6599AT.
The peculiarities of this design are; very high efficiency, extended European input mains range (177-277 VAC) operation, and long term reliability.
Because reliability (MTBF - “Mean Time Between Failures”) in power supplies is typically affected by electrolytic capacitors and their typical high failure rate, unless using very
expensive types, this board offers a very innovative design approach as the board doesnt
implement any electrolytic capacitors, which are replaced by film capacitors from EPCOS.
Component de-rating has also been carefully applied during the design phase, decreasing
the component stress as recommended by MIL-HDBK-217D. The number of components,
thanks to the use of the new L6562AT and L6599AT devices, has also been minimized,
therefore increasing the MTBF and optimizing the total component cost. Thanks to the high
efficiency achieved no heatsinks are required. The reson
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