塑封基础知识.docxVIP

塑封基础知识培训 1-EME的原材料和生产过程  1.1-Raw Material Support for EME In CCP（蓝色为CCP自产） 塑封料生产流程 2-EME固化（交联）过程 2.1 ■树脂体系 Epoxy functional group Phenol hardener functional group Heat Catalyst Reaction Product (solid) Heat Phenol resin (solid) Melt(liqujd) Heat Crosslinking 2.2- EME固化（交联）程度行为曲线 3?在充填过程中，EME黏度行为曲线 Viscosity behavior during filling aH756Timess aH756 Time ss①up」ero工 50 50 EME系列胶化时间螺旋流动长度v.s ?模温 EME Series Gel Time Spiral Flow v.s. Molding Temperature QIXJS)BSLLJ[XJO-D75-2155 QIXJS)BSLLJ[XJO -D7 5- 2 155 165 MOLDING TEMP.(°C) 11K -?- 11D7 f-25D3 —-25D7 + 11K -^-11D7 T-25D3 —25D? EME-1 l()()/EME-25()0 SERIES SPIRAL FLOW MOLDING TEMP.(°C) 90 80 70 60 (wy/ACHHTVMIds 4■成型 Molding 4.1 ■黑胶准备 Compound Preparation Storage Life VS Temp. STORAGE LIFETIME(DAY)(％)zls h-o STORAGE LIFE TIME(DAY) (％)zls h-o j_n 山 o(r山 d ivncns 山M EME存储寿命随着存储温度的提高显著短缩。 成型条件 Molding Conditions a?锭粒预热Preheating of Pellet ?预热前的准备Preparation for stable preheating * 回温充分，赶走》显气Stabilization of compound temperature and humidity *预热时间Preheat time : 20?40sec.（根据预热设备调整Depending on pre-heater） *精确的设定Precise adjustment of : ?滚筒间的距离Distance between rollers ?电极间的距离/水平度Distance/horizontal level of electrode ?如何测量预热温度How to measure the preheat temp? *确认锭粒表面温度优于确认锭粒内部温度 Check the surface temp, of pellets rather than inside of pellets odn odn 此法之优点 Advantages of this method : ?预热后可快速的进行测量Quick checking right after heating ?不会受黑胶本身的影响 Not affected by the heat from compound itself ?可以快速、个别地测量锭粒温度Can check the temp, pellet to pellet individually b?残 留饼厚度/锭重 Cull Thickness / Pellet Weight 通过获得合适的残留饼厚度确认锭粒重量是否合适 ADJUST PELLET WEIGHT TO GET PROPER CULL THICKNESS 转进方向 Transfer direction 理想的厚度 IDEAL THICKNESS 太厚TOO THICK 黑胶的浪费，cull固化不完全 (COMPOUND LOSS, UNCURED CULL) 太薄TOO THIN (不完全充填INCOMPLETE FILL) C?转进压力TRANSFER PRESSURE 正确的判断表压和实际转进压力之间的关系 ACCURATE ADJUSTMENT IS REQUIRED GAUGE PRESSURE VS ACTUAL PRESSURE 注意N OTE 实际的转进压力需要周期性地用压力计校正 ACTUAL PRESSURE SHOULD BE CHECKED PERIODICALLY WITH DILLON GAUGE (FORCE GAUGE) 转进头和转进筒