汽车涂装：颜色问题来源及解决方案.ppt

Color Process Paint Dept Leader 2005 09 03_EN_CN.ppt 车 主 需 求Car Owners’ Requirement 车 主 需 求Car Owners’ Requirement 客户投诉及满意度低的重要方面Customer un-satifaction and complains 差异色Color Various 差异色是如何产生的 ? WHERE DOES IT COME FROM ??? 汽车制造商 The Car Maker. 油漆制造商 Paints Suppliers. 外界环境因素造成颜色变化environment factor change the color 原厂颜色和差异色OE Manufacture and Color Variation 出现差异色的原因Causes of variation 不同的工厂Different factories 不同的油漆供应商Different paint suppliers 颜料的改变Pigment changes 不同的技术/工艺Different technologies / application 因使用时间长而改变Drift with time 汽车制造商 The Car Maker 供漆系统Paint system 生产线的速度Line Speed 生产线的调试 Line Trials 生产线的故障 Line problems 工厂间的差异 Plant differences 漆膜厚度 Film builds 原厂漆与修补漆不同 1.??固化温度不同， 所有的原厂漆都要经高温140-210℃固化，而汽车修补漆则不同，可以自然干燥，也可以低温烘烤，温度一般在55-75℃。 原厂漆与修补漆不同difference between OEM and Refinish 喷涂设备不同difference equipment of spray-painting 原厂漆喷涂使用的设备：主要采用机器人、往复机、旋杯，而且为提高雾化和涂料利用率，主要汽车制造厂均采用静电喷涂技术；The spray-painting equipment of OEM: they are mainly automaton reciprocator ,spinning cup and in order to increase the using efficiecy primary car makers introduce the technology of electrostatic painting . 汽车修补漆使用的设备：主要为手工空气喷涂。尤其是银粉漆，其颜料为金属铝，采用静电喷涂与空气喷涂会产生颜色差异。The equipment of refinish : they are mainly handmade air painting especially painting of silver power whose pigment is aluminum .if you choose electrostatic painting and air painting ,it will bring color difference. 原厂漆与修补漆不同difference between OEM and Refinish 喷涂环境和喷涂工艺不同 difference of spray-painting environment and spray-painting technique 由于原厂漆与修补漆的施工环境不同，采用的设备不同，因而采用的喷涂工艺也不同，例如喷涂压力不同，油漆的稀释比不同，溶剂的挥发速度不同，尤其是银粉漆，由于其成分的特性，对所用的稀释剂和压力等, 以及环境条件非常敏感，很容易产生色差。Due to the different building environment and different equipments between OEM and Refinish ,we choose the different painting technique .For example ,if the presses of painting are different the ratio of paint dilution and the volatilize rate of solvent are different especially painting of silver pow