FMEA解析总结计划程序表格.docxVIP

精品文档 精品文档 PAGE PAGE2 精品文档 PAGE PFMEA –ProcessFailureModeEffectAnalysis ProcessName Factory/Lin DocumentNo. Revision ApprovedBy e Part/AssmNo. PreparedBy IssueDate RevisionDate Page No. Oper PotentialFailure PotentialEffectsof S PotentialCausesof O D R Recommended Respon Exp. . # ProcessName FailureModeon E C CurrentControl E P Complete Mode(s) Failure CorrectiveAction sible RPNRemark No. Customerrequirement V C T N date 110 1 RotorCoin 转子 NoCoin没有环形痕 Noise/Vibration噪 8 OperatorError操作 2 100%VisualCheck 目视 3 48 上压环形痕 音/振动 者失误 全检 Loosecoin压环太 Inoperablemotor 9 Rotororshaftin 3 1.Pullingoutforce 5 135 CPKrequirement 松 电机无法动作 improperdimension test1pc/2days拔卖力 onrotorID 对转 转子或轴尺寸不对 测试 子内径要求CPK 2.IQCauditIQC 查验 120 1 BallBearing DistanceBetween 1)NoAxialPlay 5 WrongMachineSetup 2 SPConbearing 3 30 Press 2Bearingstoo 没有轴向游隙 机器设定错误 position对轴承位置做 (Rear) Long 2)MotorNotMeet 6 SPC 3 36 压轴承 両轴承间距太长 PerformanceSpec Checksetup1time/day 电机不切合性能要 orbeforere-supply 每 求 天一次检查设定或换型时 3)Noise/ 8 48 Vibration 噪音/振 动 120 2 BallBearing DistanceBetween 1)Excessive 5 WrongMachineSetup 2 SPConbearing 3 30 Press 2Bearingstoo AxialPlay 轴向游 机器设定错误 position对轴承位置做 (Front) Short 隙太大 SPC 压轴承 両轴承间距很短 2)Noise/ 8 Checksetup1time/day 48 Vibration 噪音/振 orbeforere-supply 每 动 天一次检查设定或换型时 120 3 BallBearing Retentionbetween Noise/Vibration噪 8 Incorrectdiameter 3 Pullingforcetest 5 80 CPKrequirement Press shaftandbearing 音/振动 ofshaft轴径错误 1pc/2days,Xchart 拔出 onshaftOD 对转子 压轴承 轴与轴承的保持力 力测试2天一次,做X控制 内径要求CPK 图 130 1 PulleyPress 压 WrongAssembly NotMeetCustomer 8 WrongMachineSetup 2 100%VisualCheck 目視 3 48 皮带轮 Dimension组装尺寸 Unit和客户的部件 机器设定错误 全檢 错误 不相配 Checksetup1time/day 4 64 orbeforere-supply 每 天一次檢查設定或換型時 130 2 PulleyPress 压 DefectiveRunout 1)Vibration振动 8 WrongMachineSetup 2 1)100%CheckRunout 2 32 皮带轮 跳动超差 机器设定错误 2)100%VibrationTest 7 Badpulley皮带轮不 4 IQCauditIQC檢驗 5 140 CPKrequirement 好 onpulley dimension对皮带轮 尺寸要求CPK 130 3 PulleyPress压 Retentionbetween 1)Improperwash 8 Incorrectdiameter 3 Pullingforcetest 3 72