防伪瓶盖注塑模具设计说明书.docxVIP

摘 要 随着工业化与塑料加工技术的发展，社会对注塑件以及注塑模具设计的要求越来越高，研究设计符合实际生产要求的模具尤为重要。本课题设计了一款防伪瓶盖注塑模具，通过注塑件工艺性分析即材料分析和结构形状分析确定了注塑模具设计方案，是包含侧向分型的注射模。设计过程中分别对型腔数目、分型面选择、浇注系统、成型零部件、结构零部件和脱模机构做了详细的阐述。另外，对侧向分型和温度调节系统也做了详细的设计。同时，利用模流分析软件对塑件的成型工艺进行仿真分析，得到最优的工艺参数。 在注塑模具结构设计方面，塑料制件需用到侧向分型机构，型腔数目确定为一模两腔；其浇注系统是带有点浇口的普通浇注系统，此种方式完全满足工艺生产需求；然后对成形零部件包括凹模和凸模做了详细阐述。采用机动侧向分型与抽芯机构，利用注射机的开模力，通过传动件使模具中的侧向分型零件移动一定距离而完成侧向分型与抽芯，能够实现塑件的自动化生产，提高了生产效率的同时节约了人工成本；制件最大直径为26mm，高为24mm，厚度为3.5mm，制件厚度不大、重量轻，但需强制脱内螺纹，因此采用推板作为脱模机构。 在此基础上，对注塑模具结构的总体布局和主要零部件进行了三维结构设计。该结构方案结构简单、成本低、操作简单，易于实现机械化和自动化，满足注塑模具结构设计要求，比较符合实际生产需求。 关键词: 螺纹；防伪瓶盖；注塑模具；三维结构设计 Abstract With the development of industrialization and plastic processing technology, the society has higher and higher requirements for injection parts and injection mold design. This topic has designed an anti-counterfeiting bottle cap injection mold, through the injection molding part technology analysis namely the material analysis and the structure shape analysis has determined the injection mold design plan, is the injection mold which includes the side parting. In the design process, the number of cavities, parting surface selection, casting system, forming parts, structural parts and demoulding mechanism are described in detail. In addition, the side parting and temperature regulating system are also designed in detail. In the structural design of injection mold, the side parting mechanism is needed for plastic parts, and the number of cavity is determined as one mold and two cavities. The pouring system is a common pouring system with a point gate, which fully meets the production requirements of the process. Then the forming parts including die and punch are described in detail, and the structural parts including injection mold frame, support plate, pad, seat plate and mold guide mechanism are described in detail. In addition, detailed side parting design and temperature regulation system design are also done. By using the side parting and core-pulling mechanism, the side