整形磨齿工艺设计.pdfVIP

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整形磨齿工艺设计

袁方星，方光

（格特拉克（江西）传动系统有限公司，南昌330013）

摘要:针对齿轮制造的快速交付需求，介绍了一种全新的齿轮加工方案，利用已有的齿形刀具开粗之后，再进行磨齿整

形，得到设计要求的齿轮参数，从而大大加快了齿轮的制造速度。

关键词:齿形刀具；加工方案；磨齿整形；齿轮参数；齿轮

中图分类号:TG61文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园员9）11原园116原园3

DesignofGearDressingandGrindingProcess

YUANFangxing,FANGGuang

（GETRAG（Jiangxi）TransmissionCo.,Ltd.,Nanchang330013,China）

Abstract:Anewgearprocessingschemeisintroducedfortherapiddeliveryofgearmanufacturing.Existingtoothedtools

areutilizedforroughingandthentoothshapingisperformed.Thegearparametersrequiredbythedesignareobtained

whichgreatlyspeedsupthegearmanufacturing.

Keywords:toothcutter;processingscheme;gearshaping;gearparameters;gear

0引言2滚刀选择表1齿轮参数对比表

随着市场竞争日益激烈，快速试制出满足客户质量选取滚刀的原则：参数优化前优化后

要求的变速箱是一个公司研发能力的体现，是核心竞争1）在现有滚齿刀具库齿数z2929

力之一，是争取客户资源的重要砝码。里，选择模数、压力角法向模数m/mm1.76521.6710n

齿轮是汽车变速箱的关键零件，其精度直接影响相近的滚刀；2）设计计法向压力角琢/（毅）18.5n