自动碳弧气刨机行走机构设计.pdfVIP

自动碳弧气刨机行走机构设计 摘 要 本文对自动碳弧气刨系统的总体方案进行了分析研究。主要对机构设计中行走 小车的车身和传动机构进行了设计，该自动碳弧气刨机采用磁轮吸附于管道上，绕 管道全位置爬行，避免了有轨式管道焊机安装,调试轨道的辅助工序，大大缩短了 气刨辅助时间，提高了气刨工作的效率。为使该机工作运行稳定可靠，采用双排四 轮转动结构形式，由电动机带动齿轮，使磁轮小车在管道上无导轨全位置自由行走。 本论文的主要任务是设计其具体结构、校核主要零部件的强度、选择电机及减速器、 画出总装配图。 通过实验验证，本次设计研制的自动碳弧气刨系统工作稳定、可靠，达到了设 计要求。本论文的研究具有很好的工程应用前景。 关键词: 自动碳弧气刨，行走机构，磁轮 I 自动碳弧气刨机行走机构设计 Abstract Automatic carbon arc gouging system is studied in this paper. The background of the project is introduced and the collectivity design is presented. The bodywork of vehicle dolly and driving unit of mechanical structure are designed. The machine adopts the magnetic wheels mechanism adsorbing the pipe, creeping along the whole pipe, avoiding the setup of the track type piping soldering machine and the assistance work of adjusting orbit, shortening more gouge assistant time and raising the efficiency of the gouging. In order to make the machine worked stably and reliably, it adopted the synchronous slewing structure form of double-line and four-wheels. All wheels are driven by two motors, adopting the gear and magnetic wheels driven methods. The wheels can walk on the surface of pipe on real-time and an all position. The main tasks of the paper are designing the concrete structure of the machine, checking the intensity of the main parts, selecting the motor and the decelerating machine, drawing its equip graph. The experiment validates that the automatic carbon arc gouging system designed in this paper is stably and reliably, and obtains the desire of this project. The study in this paper has a good prospect for engineering applications.