AZ31+Y+Sr镁合金盒形件超塑气胀成形研究.docVIP

  AZ31+Y+Sr 镁合金盒形件超塑气胀成形研 究# 于彦东1，林凯1，宁慧燕1,2，江鹏1* 5 10 15 20 25 30 （1. 哈尔滨理工大学材料科学与工程学院； 2. 黑龙江工程学院机电工程学院） 摘要：本文对添加了 Y 和 Sr 元素的双辊连铸连轧(TRC)AZ31 镁合金板材盒形件气胀成形工 艺进行了研究。采用双辊连铸连轧工艺制备出 1mm 厚的 AZ31+Y+Sr 板材，并进行了气胀 成形实验。采用光学显微镜和扫描电镜对胀形件进行金相组织分析，探索镁合金超塑性变形 机理和最佳超塑成形条件。通过对零件壁厚分布和空洞组织分析，探究盒形件变形过程和断 裂机理。结果表明，连铸连轧 AZ31+Y+Sr 镁合金板材在 400、1.8MPa 的气体压力下成形 饱满，细节体现良好。 关键词：AZ31+Y+Sr 镁合金，双辊连铸连轧，超塑性，盒形件气胀成形 中图分类号：TG146.2 Superplastic Properties of Gas blow forming of AZ31+Y+Sr Magnesium sheet YU Yandong1, LIN Kai1, NING Huiyan1,2, JIANG Peng1 (1. School of Materials Science and Engineering，Harbin Unversity of Science and Tecnology， Harbin 150040; 2. School of Mechanical and Electrical Engineering，Heilongjiang Institute of Technology, Harbin 150050) Abstract: Box-shaped superplastic forming process of the AZ31+Y+Sr magnesium alloy sheets produced by twin-roll casting (TRC) and sequential hot rolling were studied. Gas blow forming experiments on AZ31+Y+Sr magnesium alloy of 1mm sheets were carried out. We concluded through optical microscope and SEM observation of the samples in order to explore the superplastic deformation mechanism and best forming conditions. The thickness distribution and cavity characteristics were analyzed to investigate the box-shaped deformation process and fracture mechanism. The results show that gas blow forming of (TRC) AZ31+Y+Sr box-shapped parts were performed at 400℃ and 1.8MPa. It can be seen that the parts attached the die completely which demonstrate that the sheets have good superplastic properties. Key words: AZ31+Y+Sr Magnesium Alloy; Twin-roll casting; Superplastic;Box-shaped superplastic forming 35 0 引言 汽车产业在迅速发展的同时，也带来了环境污染和能源短缺两大严重的社会问题。这促 使汽车产业将持续发展的核心放在能源和环保上，而采用镁合金材料减轻汽车重量是实现 这一目标的重要保证[1]。由于镁合金材料的密排六方（HCP）晶体结构，导致其在室温 40 下塑性不佳[2]，传统的冲压工艺不能直接应用于镁合金，因而气胀成形等利用材料超塑性加 工零件的方法逐渐增多。利用超塑气胀成形方法可加工形状复杂的零件，其零件性能优良， 工艺简单，因此镁合金在汽车、航天、电子等领域的结构轻量化方面的应用正在逐渐增多[3-4]。 基金项目：高等学校博士学科专项科研基金资助课题（20102303110004） 作者简介：于彦东（1964-）女，教授，主要研究方向：镁合金精密成形技术. yyd@hrbust.edu.