铝电解槽节能降耗深度剖析及其潜力挖掘.pdfVIP

铝电解槽节能降耗深度剖析及潜力挖掘 周剑飞 （贵阳铝镁设计研究院有限公司，贵州贵阳 550081 ） 摘要：针对目前国内铝产能过大，铝价较低，目前国内多家企业针对如何降低生产成本，产铝能耗采取了各种措 施，但目前尚无一套系统规范的理论及方法，本文针对目前国内现状及市场需求，以通用有限元软件ANSYS 为 平台，采用国际知名电解仿真专家MR DUPUIS 热场仿真软件为计算手段，结合实际生产数据，阐述了采用新型 保温槽内衬设计理念，最优阴极结构形式的采用，减少水平电流装置、新型内衬材料的合理利用以及相关工艺参 数的合理搭配等对电解槽节能降耗的显著效果，并通过实践证明如上结合设计、仿真、实验的方法及手段可为当 今突破低能耗、低成本、高利润的一条有效可行的路子。 关键词：铝电解；预焙槽；槽电压；能耗 Depth Analysis and Potentiality Exploitation on Energy-saving and Consumption-reduction of Aluminum Reduction Pot ZHOU Jianfei (Guiyang Aluminum Magnesium Design Research Institute, Guizhou, Guiyang, 550004) Abstract: In view of the existing status with aluminum overcapacity and lower aluminum price in China, various measures have been adopted for this, but there has been no a normalization theory and method as yet. Aimed at the existing status and the market demand, this paper puts forward the evident effects of energy-saving and consumption-reduction in aluminum reduction pot by the way of new thermal insulation pot lining, optimal cathode structure, devices for reducing the horizontal current, new lining materials and proper combination of relevant process parameters based on the finite element software ANSYS and using the thermal field simulation software of international simulation Prof. Mr. Dupuis as the calculation method, combining the actual production data. Finally an effective and feasible way to achieve low energy consumption, low cost and high profit is found out. Keywords: aluminum reduction, prebaked pot, pot voltage, energy consumption. 近年来有色行业掀起了提产提质、节能降耗、节约资源、保护环境的科技创新活动高潮。针对电解铝 领域的关键重大技术进行研究开发，如低温电解、高电流密度强化、过热度在线测量、三度寻优控制技术、 阳极开槽技术、异型阴极结构形式、保温型内衬结构，减少水平电流阴极组装形式，新型内衬材料的使用， 惰性阳极等，使中国铝电解整体技术尽