秸秆压块过程试验及研究.pdfVIP

摘 要 本试验以 9YK-0.4D 型环模式压块机模孔的结构参数为依据，自行设计压块试验 装置，在 WDW-10E 型微机控制电子式万能试验机上对揉碎后的玉米秸秆进行压缩试 验，并利用电测技术对压块过程中秸秆的受力和变形情况进行测试研究, 这对压块机 压块装置的设计和优化具有重要参考价值，为成型秸秆维持自身形态的能力和降低功 耗等提供了理论依据。通过试验研究和理论分析，获得如下结论： （1）在喂入量、压缩速度及其它试验因素一定的压缩条件下，对物料在压块过程中 所受的轴向压缩力和侧壁压缩力进行测试研究。试验结果表明：各次压缩过程中轴向 压缩力与压缩量之间呈现指数关系；不同压缩平面上侧壁压缩力与压缩量之间也呈现 指数关系，且其与轴向压缩力之间呈现线性关系。由上述关系可得，摩擦力在模孔内 不同压缩平面上的变化情况；当模孔内充满成型的块状物料后其在模孔深度方向上的 分布情况；当压缩量相同时，轴向压缩力与摩擦力之间呈现线性关系。 （2）分析每次压块过程中各成型块状物料在模孔内和出模过程中的变形情况可知： 不同压缩过程中，活塞的行程量越大，压缩后物料的变形恢复量越小。随着压缩次数 的增加，物料在压缩室内的变形量和变形恢复量都明显减少，压缩三次至四次后物料 的压缩量及变形恢复量基本趋于零。当达到成型密度后，在以后的各次压缩过程中物 料成型后的高度基本不变。 关键词：秸秆；压块；压缩力；变形；试验 Study on The Briquetting Process for Stalks Abstract Basing on the mold hole ’s structure parameters of the 9YK-0. 4D briquetting machine, the test apparatus was designed, the compressing tests were conducted in WDW-10E microcomputer control electronics and when the broken corn stalks were compressed in the mold hole, the forces and deformation in the processes were measured using the detection technology. The tests not only have significant reference values for the design and optimization of the briquetting device, but also could offer theoretical basis for maintaining the ability of forming its shape and reducing the power consumption. The following conclusions were achieved from the experimental results: (1)When the feeding amount, compressed speed and other experiment factors were constant, the axial compressive forces and radial compressive forces in the stalks briquetting process were measured. The results indicated that the relationships between axial compressive force and compression were exponential in the compressing processes; in the same plane, the relationship between radi